Two-Dimensional Pupil Expansion Waveguide for HUD Uniformity

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Solution Overview

Problem

Existing optical waveguides for head-up displays face challenges in providing uniform pupil expansion in two dimensions while maintaining suitable size and output brightness, leading to non-uniformities and reduced perceived brightness as the expansion ratio increases.

Innovation Solution

The optical waveguide design incorporates first and second input regions with optical gratings and beam splitters to expand the pupil in two dimensions, utilizing a compact configuration with two input locations and gratings to redirect light, ensuring uniformity and alignment with the user's eye, and an output grating to couple light out of the waveguide, allowing for increased luminance and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If pupil expansion is performed in two dimensions using diffractive structures, then the exit pupil size is increased to accommodate eye position flexibility, but non-uniformities in luminance occur causing non-uniform output display and reduced perceived brightness as expansion ratio increases

Engineering Contradiction:
Improveeye position flexibilityVSAvoidoutput brightness uniformity
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The waveguide is divided into multiple discrete pupil regions (first, second, third, and fourth pupils) arranged in a two-dimensional array. Each pupil region is independently formed by specific combinations of beam splitters and diffractive structures, allowing separate control and optimization of luminance distribution across different spatial locations to achieve overall uniformity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the waveguide are designed with locally optimized optical paths and beam splitter configurations. The first and second input regions have different optical path arrangements compared to the third and fourth input regions, allowing each local area to be optimized for its specific position in the expanded pupil array, thereby achieving uniform luminance across the entire two-dimensional expansion

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If the waveguide size is reduced to maintain compactness, then the device size is suitable for practical applications, but the ability to provide uniform two-dimensional pupil expansion is compromised

Engineering Contradiction:
Improvewaveguide sizeVSAvoidpupil expansion capability
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent transitions from traditional one-dimensional pupil expansion to two-dimensional pupil expansion by arranging multiple pupil regions in a grid pattern. This dimensional expansion allows the system to provide larger effective pupil size in both horizontal and vertical directions while maintaining a compact waveguide footprint through efficient spatial packing of the pupil regions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Multiple beam splitters and diffractive structures are nested within the compact waveguide volume. The beam splitters are positioned at different locations and orientations to create overlapping optical paths that form the two-dimensional pupil array, effectively nesting complex optical functionality within a small form factor

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If expansion ratio is increased to provide larger exit pupil, then eye position flexibility is improved, but luminance for each pupil decreases reducing perceived brightness

Engineering Contradiction:
Improveexit pupil sizeVSAvoidperceived brightness
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

Multiple input regions (first, second, third, and fourth input regions) are combined to feed the expanded two-dimensional pupil array. The optical paths from these multiple inputs are merged through the beam splitter network to distribute light uniformly across all pupil regions, increasing the total light available to maintain brightness even as the pupil expansion ratio increases

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves pupil expansion in two dimensions with improved uniformity and brightness, accommodating various eye positions and enhancing the reliability and flexibility of the head-up display system.

Implementation Method 1

Input grating 13 may be a diffractive grating which diffracts ray 14 to an angle at which it is trapped within the waveguide 10 by total internal reflection

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

trapped within the waveguide 10 by total internal reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

first and second beam splitters configured to expand the pupil of light propagating in the optical waveguide and received through the first and second input regions respectively

Methodology Applied
Scientific EffectBeam splitting:

Data Source

PatentUS20240345403A1Waveguide structure for head up displays
Publication Date: 2024.10.17 SNAP INC
  • US20240345403A1 patent drawing
  • US20240345403A1 patent drawing
  • US20240345403A1 patent drawing

AI summary

An optical waveguide for a head-up display having two optical input regions. Optical gratings direct light injected into the optical input regions toward an output region; the directed light is substantially trapped in the optical waveguide by total internal reflection. Beam splitters and other optical elements can be provided to expand the pupil in two dimensions. Light from each input region is directed to different areas of the output region.