Waveguide Fault Diagnosis Using S-Parameter Reflection Analysis

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Solution Overview

Problem

Existing radio frequency waveguide systems in machines face challenges in diagnosing faults due to environmental factors such as high temperatures, vibrations, and complex electronics, which can lead to operational issues and inaccurate measurement systems.

Innovation Solution

A fault diagnostic system using S-parameter analysis is implemented to monitor power and signal reflections in a guided electromagnetic transmission network, employing vector network analyzers and smart nodes to detect faults in waveguides and nodes by analyzing S-parameters, enabling in situ prognostic health monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional measurement systems are used in high temperature environments, then operational monitoring can be achieved, but measurement accuracy deteriorates due to environmental factors

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidenvironmental factors
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical/electronic measurement systems with an RF-based waveguide system. The waveguide transmits RF signals through the engine environment without being affected by high temperatures, vibrations, or electromagnetic interference, thereby maintaining measurement accuracy in harsh conditions where traditional systems fail.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The waveguide acts as an intermediary between the RF signal source and the measurement points within the engine. It isolates the measurement system from the harsh engine environment while still enabling signal transmission to and from sensors located in high-temperature zones, thus protecting the measurement system while maintaining accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If complex electronics are used for operational monitoring, then functionality can be achieved, but system reliability deteriorates due to environmental stress

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcomplex electronics
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic measurement systems with a waveguide-based RF system. The waveguide structure is mechanically robust and can withstand high temperatures and vibrations without the electronic components that would fail in such environments, thereby improving reliability while reducing electronic complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The waveguide system is inherently resistant to environmental factors without requiring additional protection or calibration systems. The RF signals propagate through the waveguide unaffected by temperature, vibration, or electromagnetic interference, providing reliable operation without complex electronics or active compensation mechanisms.

Inventive Principle:
Principle #25Self-service

3Difficulty of detecting and measuring

If traditional waveguide systems are used without diagnostic capabilities, then signal transmission can be achieved, but fault detection capability is lost

Engineering Contradiction:
Improvefault detection capabilityVSAvoiddiagnostic information
Core Design Contradiction:
Difficulty of detecting and measuringVSLoss of information

Solution Approach 1:

The patent implements feedback by analyzing reflected RF signals from the waveguide and sensor nodes. The system transmits RF signals through the waveguide and measures the reflected signals to detect changes in impedance, which indicate faults such as cracks, kinks, or foreign object infiltration. This feedback mechanism enables real-time fault detection without disrupting normal signal transmission.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary diagnostic analysis by continuously monitoring RF signal characteristics through the waveguide. Faults are detected before they cause catastrophic failure by analyzing subtle changes in signal reflection patterns, enabling preventive maintenance and avoiding loss of diagnostic information.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively identifies faults in waveguides and nodes, such as cracks, kinks, or foreign object infiltration, by analyzing S-parameters, enhancing the reliability and accuracy of machine operation.

Implementation Method 1

A processor transmits a first radio frequency signal among the plurality of signals through the first waveguide toward the second end, and receives a second radio frequency signal among the plurality of signals, the second radio frequency signal generated in response to the first radio frequency signal

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS12519540B2Waveguide and smart node fault diagnostic system
Publication Date: 2026.01.06 RTX CORP
  • US12519540B2 patent drawing
  • US12519540B2 patent drawing
  • US12519540B2 patent drawing

AI summary

A fault diagnostic system includes an RF network that implements a plurality of devices in signal communication with a plurality of nodes to exchange a plurality of signals. A first device includes a radio frequency transceiver, and a first waveguide extends from a first end coupled to the first device to an opposing second end located at a second location. A processor transmits a first radio frequency signal among the plurality of signals through the first waveguide toward the second end, and receives a second radio frequency signal among the plurality of signals, the second radio frequency signal generated in response to the first radio frequency signal. The processor further performs at least one S-parameter analysis based on the first radio frequency and the second radio frequency, and determines a presence of a fault in the radio frequency network based on the at least one S-parameter analysis.