Optical Waveguide Beam Uniformity via Segmented Regions

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Solution Overview

Problem

Current head-mounted display devices using waveguide elements suffer from non-uniform image transmission due to varying numbers of total reflections, leading to larger spacings between image beams, which results in lower image quality and a smaller eyebox, especially when the field of view is large or the waveguide is thicker, making it difficult to achieve a large viewing angle.

Innovation Solution

An optical waveguide with a first and second optical region, featuring a plate body with first light-guiding optical elements and optical coupling-out structures, where the image beam is separated into sub-image beams through total reflection, increasing their density and uniformity, allowing for full reflection and improved transmission to the second optical region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the waveguide plate is thicker or the field of view is larger, then the optical path length increases, but the spacing between image beams becomes larger causing non-uniform image transmission

Engineering Contradiction:
Improvewaveguide plate thicknessVSAvoidimage beam uniformity
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The waveguide plate is divided into multiple optical regions (first optical region with light-guiding optical elements and second optical region with coupling-out structures). This segmentation allows different zones to perform different functions: the first region manages beam separation and reflection to control spacing, while the second region handles beam output, thereby solving the uniformity issue in thicker waveguides with larger fields of view

Inventive Principle:
Principle #1Segmentation

2Duration of action of moving object

If the number of total reflections increases, then the light transmission path is extended, but the spacing between image beams with the same information becomes larger reducing eyebox size

Engineering Contradiction:
Improvelight transmission path lengthVSAvoideyebox size
Core Design Contradiction:
Duration of action of moving objectVSArea of stationary object

Solution Approach 1:

Different optical regions are assigned different functional qualities: the first optical region contains light-guiding optical elements that create varied transmission paths to control beam spacing, while the second optical region contains coupling-out structures optimized for beam extraction. This local differentiation allows the system to maintain appropriate beam spacing throughout the transmission path while preserving adequate eyebox size

Inventive Principle:
Principle #3Local quality

3Length of moving object

If the spacing between image beams is larger, then the transmission path is more extended, but the pupils cannot receive the image beams properly reducing image quality

Engineering Contradiction:
Improvetransmission path lengthVSAvoidimage quality uniformity
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

Light-guiding optical elements are introduced as intermediary components within the waveguide plate to mediate the transmission of image beams. These elements actively control the spacing and distribution of beams during transmission, ensuring that even over extended paths, the beams maintain appropriate spacing for proper pupil reception and high image quality

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration enhances the uniformity and density of the image beam, reducing missing blocks or dark areas, resulting in high-quality images with improved uniformity and larger eyebox compatibility for head-mounted display devices.

Implementation Method 1

the sub image beams in the first optical region are transmitted via total reflection to the second optical region

Methodology Applied
Scientific EffectTotal reflection: Total Internal Reflection

Implementation Method 2

the optical coupling-out structures are disposed in the plate body and are located in the second optical region

Methodology Applied
Scientific EffectOptical coupling:

Data Source

PatentUS12007565B2Optical waveguide, manufacturing method of optical waveguide, and head-mounted display device
Publication Date: 2024.06.11 CORETRONIC CORPORATION
  • US12007565B2 patent drawing
  • US12007565B2 patent drawing
  • US12007565B2 patent drawing

AI summary

The disclosure provides an optical waveguide, a manufacturing method of an optical waveguide, and a head-mounted display device. The optical waveguide has a first optical region and a second optical region for transmitting an image beam. The optical waveguide includes a plate body, multiple first light-guiding optical elements, and multiple optical microstructures. The first light-guiding optical elements are disposed in parallel lines on a light-guiding plane inside the plate body. The light-guiding plane is located in the first optical region, and there is a spacing between the adjacent first light-guiding optical elements. The image beam transmitted to the light-guiding plane is separated into multiple sub image beams, and the transmission paths of the sub image beams are at least partially different. The optical coupling-out structure is disposed in the plate body and is located in the second optical region.