Waveguide Septum for Microwave Energy Distribution Control

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Solution Overview

Problem

Existing electromagnetic cooking devices lack the ability to precisely control the distribution of electromagnetic energy within a heating cavity, leading to inconsistent cooking results and inefficient energy use.

Innovation Solution

An electromagnetic cooking device with a septum-adjusting mechanism, controlled by a controller and actuator, that directs electromagnetic radiation from multiple ports into specific regions of the heating cavity, allowing for customizable energy distribution and absorption by a ferrite-coated crisping plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If electromagnetic energy is emitted into the heating cavity without precise control, then the cooking process is simple, but the energy distribution is inconsistent leading to poor cooking results

Engineering Contradiction:
Improveenergy distribution controlVSAvoidcontrol system structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The waveguide is divided into multiple ports (first port and second port) that can independently emit electromagnetic energy into different regions of the heating cavity. This segmentation allows precise control over energy distribution to different areas, enabling consistent cooking results while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A movable septum is introduced that can dynamically adjust its position within the waveguide to control the proportion of electromagnetic energy emitted from each port. This dynamic element enables flexible and precise control of energy distribution without requiring complex electronic control systems, resolving the contradiction between precision and simplicity.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a single port emits all electromagnetic energy, then the device structure is simple, but the cooking efficiency is reduced due to uneven energy distribution

Engineering Contradiction:
Improvecooking efficiencyVSAvoidnumber of ports and control mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The single emission path is segmented into multiple ports that can independently direct electromagnetic energy to different regions of the heating cavity. This allows simultaneous heating of multiple areas, significantly improving cooking efficiency without requiring complex multi-independent control systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A movable septum is introduced as an intermediary element that controls the distribution of electromagnetic energy between the first and second ports. This simple mechanical mediator enables efficient energy distribution to multiple regions while avoiding the need for complex electronic control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If electromagnetic energy is distributed uniformly, then the control system is simple, but the ability to perform varied cooking techniques is limited

Engineering Contradiction:
Improvecooking technique varietyVSAvoidenergy distribution control
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The movable septum provides dynamic control over energy distribution, allowing the system to adapt between different cooking modes (e.g., uniform heating, localized browning, crisping) by simply repositioning the septum. This mechanical adaptability enables varied cooking techniques without requiring complex control systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system can direct electromagnetic energy to specific regions (first region via first port, second region via second port) with different energy proportions, enabling localized cooking techniques such as browning or crisping of specific food areas while maintaining simplicity through the single movable septum control mechanism.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control over the cooking process by adjusting the proportion of electromagnetic energy delivered to different regions, enhancing cooking efficiency and consistency, and allowing for varied cooking techniques such as browning or crisping.

Implementation Method 1

at least one electromagnetic energy source configured to generate radiation

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

a food load disposed in the heating cavity and heated in response to the emission of the radiation into the heating cavity

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 3

absorption by a ferrite-coated crisping plate

Methodology Applied
Scientific EffectElectromagnetic energy absorption: Absorption (EM radiation)

Data Source

PatentUS11109454B2Waveguide for microwave ovens with multiple feeding ports RF power control system and method thereof
Publication Date: 2021.08.31 WHIRLPOOL CORP
  • US11109454B2 patent drawing
  • US11109454B2 patent drawing
  • US11109454B2 patent drawing

AI summary

An electromagnetic cooking device includes a heating cavity and at least one electromagnetic energy source configured to generate radiation in communication with the heating cavity via a supply cavity. The cooking apparatus further includes a first port configured to emit the radiation into a first region of the heating cavity from the supply cavity and a second port configured to emit the radiation into a second region of the heating cavity from the supply cavity. A septum is disposed along the supply cavity. The septum is configured to adjust a proportion of the radiation emitted from the first port and the second port into the heating cavity.