Waveguide Transition Device With Dielectric Openings For Wideband Radar

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Solution Overview

Problem

Current vehicle radars using FMCW technology face limitations due to traditional transition devices with insufficient operation bandwidth and high insertion loss, which degrade system performance.

Innovation Solution

A transition device design featuring a metal layer with a notch, signaling metal line, excitation metal piece, dielectric layer with openings, conductive via elements, and a reflector, optimized for wideband signal transition from 69.8 GHz to 83.7 GHz, incorporating a CPW structure and variable-width signaling metal line for impedance tuning and reduced transmission loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional transition device including a multilayer PCB is used, then the device structure is simple and easy to manufacture, but the operation bandwidth is insufficient and insertion loss is large

Engineering Contradiction:
Improveoperation bandwidthVSAvoidinsertion loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The transition device is divided into multiple functional layers including a first metal layer with notch, a first dielectric layer with openings, a second metal layer, and a second dielectric layer. Each layer performs specific functions for signal transition, enabling wideband operation while reducing insertion loss through distributed electromagnetic field management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar PCB structure to a three-dimensional waveguide structure with multiple stacked metal layers and dielectric layers. This dimensional expansion enables control of electromagnetic fields in multiple directions, achieving wideband signal transition and reduced insertion loss that cannot be accomplished with traditional two-dimensional PCB designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a traditional multilayer PCB transition device is used, then the manufacturing process is simple, but the signal transition performance over wide bandwidth is poor

Engineering Contradiction:
Improvesignal transition performanceVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The transition device is divided into multiple functional layers including a first metal layer with notch, a first dielectric layer with openings, a second metal layer, and a second dielectric layer. Each layer performs specific functions for signal transition, enabling wideband operation while reducing insertion loss through distributed electromagnetic field management.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested structure where the first metal layer with notch is embedded in the first dielectric layer, which contains openings that expose portions of the first metal layer. The second metal layer is positioned to face the first metal layer through the dielectric layers, creating a nested configuration that optimizes signal transition while managing electromagnetic fields across multiple frequency bands.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If the first metal layer with notch and dielectric layer with openings is used, then the operational bandwidth is enhanced and impedance matching is improved, but the device complexity increases

Engineering Contradiction:
Improveoperational bandwidthVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The first metal layer features a notch with specific dimensions (length L1 and width W1) that creates localized impedance transformation. The first dielectric layer has openings with dimensions (length L2 and width W2) strategically positioned to control electromagnetic field distribution. These localized structural modifications enable broadband impedance matching without requiring complete redesign of the entire device structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes variable parameters including the notch dimensions (L1, W1), opening dimensions (L2, W2), and dielectric layer thickness (H1) to optimize performance across the 69.8 GHz to 83.7 GHz bandwidth. By adjusting these parameters, the device achieves wideband operation and improved impedance matching while controlling structural complexity through parameter optimization rather than structural complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances operational bandwidth, reduces transmission loss, and improves impedance matching, making it suitable for wideband signal operations in vehicle radars with improved performance and stability.

Implementation Method 1

The waveguide is configured to receive the radiation energy from the excitation metal piece and the reflector

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

The conductive via elements penetrate the first dielectric layer. The conductive via elements are coupled to the first metal layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

The first dielectric layer has a pair of first openings. The first dielectric layer includes a bridging portion disposed between the first openings

Methodology Applied
Scientific EffectDielectric insulation: Dielectric

Data Source

PatentUS11101536B2Device that transitions between a metal signal line and a waveguide including a dielectric layer with a pair of openings formed therein
Publication Date: 2021.08.24 WISTRON NEWEB CORP
  • US11101536B2 patent drawing
  • US11101536B2 patent drawing
  • US11101536B2 patent drawing

AI summary

A transition device includes a first metal layer, a signaling metal line, an excitation metal piece, a first dielectric layer, a plurality of conductive via elements, a reflector, and a waveguide. The first metal layer has a notch. The notch extends to the interior of the first metal layer, forming a first slot region. The signaling metal line is disposed in the notch. The excitation metal piece is disposed in the first slot region and is coupled to the signaling metal line. The first dielectric layer has a pair of first openings. The first dielectric layer includes a bridging portion disposed between the first openings. The bridging portion is configured to carry the excitation metal piece. The conductive via elements penetrate the first dielectric layer and are coupled to the first metal layer. The conductive via elements at least partially surround the first slot region.