Waveguide Transition Structure for Satellite Signal Integration

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Solution Overview

Problem

Conventional low noise block down-converters require large circuit boards due to separated feed horns, leading to high costs due to the need for discrete electronic devices, which increases the overall expense of the system.

Innovation Solution

Incorporating a waveguide transition structure within the housing to guide microwave signals from the feed horn to the circuit board, allowing for the integration of multiple functions into a single circuit device and reducing the layout size of the circuit board.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separated feed horns are used in conventional low noise block down-converters, then the system can receive satellite signals, but the circuit board layout size increases and system cost increases

Engineering Contradiction:
Improvesatellite signal reception capabilityVSAvoidcircuit board layout size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines multiple separated feed horns into a single integrated feed horn structure with multiple waveguide openings. This merging approach allows multiple satellite signal reception functions to be achieved through one consolidated component, thereby reducing the circuit board layout size while maintaining the capability to receive signals from multiple satellites simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated feed horn structure serves multiple functions: it receives satellite signals from different directions through multiple waveguide openings, guides microwave signals through a single housing structure, and provides a unified interface to the circuit board. This multi-functionality eliminates the need for separate feed horns and reduces overall system complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separated feed horns are used in conventional low noise block down-converters, then the system can receive satellite signals, but the system cost increases due to discrete electronic devices

Engineering Contradiction:
Improvesatellite signal reception capabilityVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple discrete feed horn components and their associated waveguide structures into a single integrated housing with multiple waveguide openings. This consolidation reduces the number of discrete electronic devices and assembly steps, thereby lowering manufacturing costs while maintaining the ability to receive satellite signals from multiple sources.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single housing structure performs multiple functions that previously required separate components: it contains multiple waveguide openings for different feed horns, provides signal guidance paths for multiple satellites, and interfaces with the circuit board through a unified structure. This multi-functionality reduces component count and system cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If waveguide transition structure is implemented, then integrated circuit devices can be used, but the housing structure becomes more complex

Engineering Contradiction:
Improvecircuit board layout sizeVSAvoidhousing structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The housing structure is segmented into distinct functional zones: waveguide openings for signal entry, internal waveguide passages for signal routing, and transition structures for impedance matching. This segmentation allows the complex housing to be designed and manufactured as modular components, making the complexity manageable while achieving the goal of integrating multiple functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The waveguide transition structure acts as an intermediary between the multiple waveguide openings and the circuit board. It provides the necessary impedance matching and signal routing functions, enabling integrated circuit devices to be used effectively while managing the structural complexity through a dedicated transition zone.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the cost of the low noise block down-converter by enabling the use of integrated circuit devices, thereby decreasing the circuit board's layout size and overall system expense.

Implementation Method 1

a feed horn structure having at least a first waveguide extending along a first direction, a housing having at least a second waveguide extending along a second direction and communicating with the first waveguide

Methodology Applied
Scientific EffectWaveguide: Waveguide

Data Source

PatentUS10193227B2Waveguide transition structure for receiving satellite signals
Publication Date: 2019.01.29 MICROELECTRONICS TECH INC
  • US10193227B2 patent drawing
  • US10193227B2 patent drawing
  • US10193227B2 patent drawing

AI summary

The present disclosure provides a waveguide transition structure for receiving satellite signals, which can be implemented in a low noise block down-converter. In some embodiments of the present disclosure, the low noise block down-converter includes a feed horn structure having at least a first waveguide extending along a first direction, a housing having at least a second waveguide extending along a second direction and communicating with the first waveguide, and a circuit board positioned within the housing. The second direction is substantially not in parallel to the first direction. The circuit board has a receiving pin configure to receive microwave signals propagating in the second waveguide.