Waveguiding Layer Refractive Index for High PPI Displays

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Solution Overview

Problem

Current virtual and augmented reality displays, as well as transparent displays, face challenges in achieving high Pixels Per Inch (PPI) and efficient light management due to limitations in traditional LCD and OLED technologies.

Innovation Solution

A display device design featuring an upper and lower substrate with a liquid crystal layer, a wave guiding layer, and electrode structures, where the refractive index of the wave guiding layer is higher than adjacent film layers, and grating coupling structures are used to control light direction and color, allowing for high PPI and potentially eliminating the need for color filters by using a collimated light source and transparent materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional LCD and OLED panels are used for virtual/augmented reality displays, then the display can be implemented, but the Pixels Per Inch (PPI) is limited and light management efficiency is poor

Engineering Contradiction:
ImprovePixels Per Inch (PPI)VSAvoidlight management structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical light management structures (color filters, complex layer arrangements) with an optical waveguiding system using total internal reflection and grating coupling. This substitution enables high PPI by controlling light propagation through refractive index differences and optical interference rather than physical pixel structures, achieving virtual/augmented reality displays with superior resolution and light efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the refractive index parameter of the waveguiding layer to be higher than adjacent film layers, enabling total internal reflection and efficient light guidance. This parameter change allows the system to achieve high PPI by controlling light propagation angles and coupling efficiency through refractive index matching, eliminating the need for traditional color filters and complex pixel structures

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If color filters are used in traditional displays, then color accuracy is achieved, but light transmission efficiency decreases and transparency is reduced

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidcolor accuracy
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent extracts and eliminates the color filter layer from the display structure, achieving color accuracy through spectral control of the light source and selective grating coupling instead. This extraction dramatically improves light transmission efficiency and enables transparency while maintaining color fidelity through the waveguiding and diffraction mechanisms

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent achieves color control without traditional color filters by using a collimated light source with specific spectral characteristics and controlling which wavelengths are coupled out at different pixel locations through the grating structure. This approach maintains color accuracy while maximizing light transmission and enabling transparent display functionality

Inventive Principle:
Principle #32Color changes

3Reliability

If the refractive index of the wave guiding layer is made higher than adjacent film layers, then light guidance efficiency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvelight guidance efficiencyVSAvoidlayer structure fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by creating a waveguiding layer with higher refractive index only in the specific region where light guidance is needed, while maintaining standard refractive indices in adjacent layers. This localized modification achieves efficient light guidance through total internal reflection at the waveguide boundaries without requiring complete restructuring of the entire display stack, simplifying manufacturing

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite material structures where the waveguiding layer is formed with materials having higher refractive index properties, combined with adjacent layers of standard refractive index. This composite approach enables efficient optical confinement and guidance while using commercially available materials and standard fabrication processes, balancing performance with manufacturability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances display contrast, facilitates near-eye mode monocular focusing, and achieves high PPI without color filters, enabling transparent and high-transparency virtual/augmented reality displays.

Implementation Method 1

a wave guiding layer arranged on a side of the lower substrate facing the upper substrate, wherein a refractive index of the wave guiding layer is at least greater than a refractive index of a film layer in contact with the wave guiding layer

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a plurality of grating coupling structures arranged on the surface of the wave guiding layer facing the upper substrate, and in correspondence to the plurality of electrode structures in a one-to-one manner

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

a liquid crystal layer arranged between the upper substrate and the lower substrate; a plurality of electrode structures arranged on a side of the upper substrate facing the lower substrate, wherein the plurality of electrode structures are arrayed in correspondence to a plurality of sub-pixels in a one-to-one manner

Methodology Applied
Scientific EffectLiquid crystal optical modulation: Liquid Crystals

Data Source

PatentUS10663639B2Display device
Publication Date: 2020.05.26 BOE TECHNOLOGY GROUP CO LTD
  • US10663639B2 patent drawing
  • US10663639B2 patent drawing
  • US10663639B2 patent drawing

AI summary

The disclosure provides a display device including an upper substrate (001) and a lower substrate (002) arranged opposite to each other, a liquid crystal layer (003), a wave guiding layer (004), electrode structures (005), and a collimated light source (006). The liquid crystal layer (003) is arranged between the upper substrate (001) and the lower substrate (002); the wave guiding layer (004) is arranged on a side of the lower substrate (002) facing the upper substrate (001), and a refractive index of the wave guiding layer (004) is at least greater than a refractive index of a film layer in contact with the wave guiding layer (004); the plurality of electrode structures (005) are arranged on a side of the upper substrate (001) facing the lower substrate (002), and the plurality of electrode structures (005) are arrayed in correspondence to sub-pixels in a one-to-one manner; and the collimated light source (006) is at least arranged on one side of the wave guiding layer (004). The display device can control a display grayscale.