Wavelength Beam Combining Laser Cross-Coupling Mitigation

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Solution Overview

Problem

Conventional wavelength beam combining (WBC) laser systems suffer from sub-optimal brightness due to optical cross-coupling between beam emitters, which degrades the quality and efficiency of the laser output.

Innovation Solution

The implementation of a non-slit-based cross-coupling mitigation system, utilizing optical elements with differing focal lengths and strategically positioning the output coupler within the Rayleigh range of the multi-wavelength beam, along with engineered output couplers that minimize back-reflection and incorporate anti-reflection coatings, to reduce cross-coupling and enhance beam quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional WBC systems use common partially reflecting output coupler without cross-coupling mitigation, then device complexity is reduced, but optical cross-coupling between beam emitters degrades beam quality and brightness

Engineering Contradiction:
Improvesystem structureVSAvoidbeam quality
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces a non-slit-based cross-coupling mitigating optical system as an intermediary component between the beam emitters and the output coupler. This optical system selectively blocks cross-coupling light paths while allowing desired laser beams to pass through, thereby improving beam quality without requiring fundamental changes to the WBC system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The output coupler is engineered with spatially varying properties: a central region with specific reflectivity for wavelength selection and an outer region with anti-reflection coating to minimize stray reflections. This local differentiation of optical properties allows the single output coupler to simultaneously perform wavelength stabilization and cross-coupling mitigation functions.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If output coupler is positioned outside the Rayleigh range, then alignment is simplified, but cross-coupling mitigation effectiveness is reduced

Engineering Contradiction:
ImprovealignmentVSAvoidcross-coupling mitigation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent positions the output coupler within the Rayleigh range of the multi-wavelength beam, utilizing the specific optical field distribution characteristics at this distance. The non-slit-based optical system is configured with specific focal lengths and spacing to exploit the Rayleigh range geometry for maximizing cross-coupling rejection while maintaining practical alignment tolerances.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If standard output coupler is used without anti-reflection coating, then manufacturing is simpler, but stray reflections increase cross-talk between emitters

Engineering Contradiction:
Improveoutput coupler fabricationVSAvoidstray reflections
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The output coupler is engineered with spatially varying properties: a central region with specific reflectivity for wavelength selection and an outer region with anti-reflection coating to minimize stray reflections. This local differentiation of optical properties allows the single output coupler to simultaneously perform wavelength stabilization and cross-coupling mitigation functions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in high-brightness, high-power multi-wavelength output beams by minimizing cross-talk and stray reflections, thereby improving the overall performance of the laser system.

Implementation Method 1

a dispersive element for receiving and dispersing the focused beams, thereby forming a multi-wavelength beam

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

positioning the output coupler within the Rayleigh range of the multi-wavelength beam

Methodology Applied
Scientific EffectRayleigh range positioning:

Implementation Method 3

engineered output couplers that minimize back-reflection and incorporate anti-reflection coatings

Methodology Applied
Scientific EffectAnti-reflection: Anti-Reflective Coating

Data Source

PatentUS11604340B2Optical cross-coupling mitigation systems for wavelength beam combining laser systems
Publication Date: 2023.03.14 WBC PHOTONICS INC
  • US11604340B2 patent drawing
  • US11604340B2 patent drawing
  • US11604340B2 patent drawing

AI summary

In various embodiments, wavelength beam combining laser systems incorporate optical cross-coupling mitigation systems and/or engineered partially reflective output couplers in order to reduce or substantially eliminate unwanted back-reflection of stray light.