Wavelength Conversion Structure for Cleaner Lateral LED Emission

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Solution Overview

Problem

Existing light-emitting devices do not effectively inhibit the portion of light not used as emitting light from affecting the desired emitting light, leading to inefficiencies and potential interference.

Innovation Solution

A light-emitting device design featuring a wavelength conversion member with a protrusion and a surrounding portion that includes a light-shielding film, along with a frame member and cover, to control the path of light emitted from the light-emitting element, ensuring only desired light is utilized.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional light-emitting device structure is used without additional light-shielding components, then the device complexity is low, but unwanted light affects the desired emitting light leading to reduced efficiency

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The wavelength conversion member is segmented into a wavelength conversion portion and a surrounding portion with a protrusion. This segmentation allows the surrounding portion to selectively block unwanted light while the wavelength conversion portion processes the desired light, thereby improving light emission efficiency without requiring a completely separate light-shielding component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-shielding function is merged into the wavelength conversion member by adding the surrounding portion with the protrusion. This integration combines the wavelength conversion function and the light-shielding function into a single component, improving efficiency while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If light-shielding structures are added to block unwanted light, then light emission efficiency improves, but the device complexity increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidnumber of components
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The light-shielding function is merged into the wavelength conversion member by adding the surrounding portion with the protrusion. This integration combines the wavelength conversion function and the light-shielding function into a single component, improving efficiency while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wavelength conversion member is designed to perform multiple functions: wavelength conversion of the desired light and light-shielding of unwanted light. This multi-functionality allows a single component to address both needs, reducing the total number of components required in the device.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the wavelength conversion member is designed with a protrusion and surrounding portion, then unwanted light is effectively blocked, but manufacturing complexity increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The wavelength conversion member is segmented into a wavelength conversion portion and a surrounding portion with a protrusion. This segmentation allows the surrounding portion to selectively block unwanted light while the wavelength conversion portion processes the desired light, thereby improving light emission efficiency without requiring a completely separate light-shielding component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-shielding function is merged into the wavelength conversion member by adding the surrounding portion with the protrusion. This integration combines the wavelength conversion function and the light-shielding function into a single component, improving efficiency while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively inhibits unwanted light from interfering with the desired emitting light, enhancing the efficiency and performance of the light-emitting device.

Implementation Method 1

light emitted from an emission end surface of the light-emitting element and traveling in the lateral direction is incident on the incident lateral surface, undergoes wavelength conversion in the wavelength conversion portion

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Data Source

PatentEP4283691B1Light-emitting device
Publication Date: 2025.11.19 NICHIA CORP
  • EP4283691B1 patent drawingFigure 1
  • EP4283691B1 patent drawingFigure 2
  • EP4283691B1 patent drawingFigure 3

AI summary

A light-emitting device (200) includes a base member (211), light-emitting element (220), and a wavelength conversion member (240). Light-emitting element (220) is configured to emit light traveling in a lateral direction. The wavelength conversion member (240) is disposed at a lateral side of the light-emitting element (220). The wavelength conversion member (240) includes a wavelength conversion portion (241) and a surrounding portion (242). The wavelength conversion portion (241) having an incident lateral surface (241i) and an exit surface (241a) so that light is incident on the incident lateral surface (241i), undergoes wavelength conversion in the wavelength conversion portion (241), and exits through the exit surface (241a). The surrounding portion (242) includes a protrusion (242t) located above the light-emitting element (220), and protruding outwardly toward a light-emitting element side with respect to the incident lateral surface (241i) with the protrusion (242t) overlapping with the emission end surface (220a) of the light-emitting element (220) in a top view.