Wavelength Conversion Lighting Device with Mirror Optical Unit

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Solution Overview

Problem

In lighting devices using wavelength conversion, a significant portion of excitation radiation is scattered or reflected back from the phosphor surface without being converted, leading to decreased efficiency in wavelength conversion.

Innovation Solution

A lighting device design that includes a mirror optical unit with reflective regions to redirect unconverted excitation radiation back onto the wavelength conversion element, utilizing a collimation and converging optical system to form collimated beams and ensure efficient reuse of the reflected radiation for conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If excitation radiation is radiated onto the wavelength conversion element, then conversion light is generated, but part of the excitation radiation is scattered or reflected back without being converted, decreasing wavelength conversion efficiency

Engineering Contradiction:
Improvewavelength conversion efficiencyVSAvoidunconverted excitation radiation
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent applies this principle by capturing the harmful reflected excitation radiation that would otherwise be lost and redirecting it back onto the wavelength conversion element. The mirror optical unit takes the 'harmful' reflected radiation and converts it into a beneficial resource by returning it to the phosphor for additional conversion opportunities, thereby improving overall energy utilization efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent implements this principle by recovering the unconverted excitation radiation that would normally be discarded or lost. The mirror optical unit captures this reflected radiation and redirects it back to the wavelength conversion element, enabling multiple conversion attempts from the same excitation photons and reducing energy waste

Inventive Principle:
Principle #34Discarding and recovering

2Use of energy by moving object

If a mirror optical unit is added to redirect unconverted excitation radiation, then wavelength conversion efficiency improves, but device complexity increases

Engineering Contradiction:
Improvewavelength conversion efficiencyVSAvoidoptical system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The mirror optical unit serves multiple functions within the system: it reflects unconverted excitation radiation back to the phosphor, manages stray light, and maintains optical path efficiency. This multi-functionality justifies the added component by providing several benefits from a single structural addition

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mirror optical unit acts as an intermediary element between the wavelength conversion element and the surrounding optical system. It mediates the path of reflected excitation radiation, directing it back toward the phosphor without interfering with the primary conversion process or requiring major system reconfiguration

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the wavelength conversion efficiency by reusing the unconverted excitation radiation, thereby improving the overall light generation process in applications such as projectors and automotive headlights.

Implementation Method 1

a wavelength conversion arrangement for converting excitation radiation into conversion light by means of wavelength conversion

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Implementation Method 2

An unavoidable non-converted part of the excitation radiation is reflected by the wavelength conversion element

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a unit for collimating the excitation radiation to form at least one collimated excitation beam

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 4

a unit for directing the at least one collimated excitation beam onto the at least one wavelength conversion element

Methodology Applied
Scientific EffectConverging: Lens

Data Source

PatentUS9904161B2Lighting device for generating light by means of wavelength conversion
Publication Date: 2018.02.27 CORETRONIC CORPORATION
  • US9904161B2 patent drawing
  • US9904161B2 patent drawing
  • US9904161B2 patent drawing

AI summary

A lighting device includes at least one excitation radiation source designed to emit excitation radiation; a wavelength conversion arrangement, which is arranged in such a way that excitation radiation can be radiated onto a wavelength conversion element. The wavelength conversion element is designed to convert excitation radiation into conversion light. An unavoidable non-converted part of the excitation radiation is reflected by the wavelength conversion element. The device further includes a unit for collimating the excitation radiation to form at least one collimated excitation beam; a unit for directing the at least one collimated excitation beam onto the at least one wavelength conversion element; a unit, which is arranged between collimation optical unit and converging optical unit and has at least one region for reflecting that part of the at least one excitation beam which is not converted, but rather is reflected by the at least one wavelength conversion element.