Wavelength Converting Element for LED Luminance

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Solution Overview

Problem

Current semiconductor light emitting devices, such as LEDs, face limitations in achieving high luminance, which is essential for applications like automotive lighting and photography, where concentrated and efficient light emission is required.

Innovation Solution

The implementation of a wavelength converting element with a smaller light extraction surface area over the LED, forcing a majority of the light to exit through this smaller area, thereby increasing both luminance and illuminance, while maintaining the angles of emission unchanged.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a wavelength converting element with smaller light extraction surface area is placed over the LED, then luminance and illuminance are enhanced, but the light extraction area is reduced

Engineering Contradiction:
ImproveluminanceVSAvoidlight extraction area
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The patent applies dimensionality change by placing a wavelength converting element with a smaller top surface area over the LED's larger light extraction surface. This creates a stepped configuration where the converting element extends only partially over the light extraction surface in the horizontal dimension, while adding vertical dimension through its thickness. This allows the light to be converted to different wavelengths while maintaining enhanced luminance through the smaller effective emission area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The wavelength converting element serves as an intermediary between the LED light source and the final light output. It absorbs light at one wavelength from the LED and converts it to a different wavelength, mediating the transformation while also serving as a physical structure that defines the reduced light extraction area. This intermediary structure enables both wavelength conversion and luminance enhancement simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a wavelength converting element with smaller light extraction surface area is placed over the LED, then beam control is improved, but the device complexity increases

Engineering Contradiction:
Improvebeam controlVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the light extraction function into two distinct areas: the LED's light extraction surface and the wavelength converting element's smaller top surface. This segmentation allows different portions of the device to perform specialized functions - the LED provides broad light emission while the converting element focuses and converts the light, improving beam control through functional division.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wavelength converting element introduces local quality variation by having a smaller top surface area compared to the LED's light extraction surface. This creates zones with different optical properties - the covered area experiences wavelength conversion and focused emission, while the uncovered perimeter allows direct LED light extraction. This local differentiation enhances beam control by creating distinct light output zones.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances luminance and illuminance by reducing the light emitting surface area, allowing for greater beam control and potentially smaller, less expensive optics, while maintaining the fractional change in luminance and illuminance.

Implementation Method 1

a wavelength converting element... The wavelength converting element has a second light extraction surface

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentUS10957821B2Wavelength converted semiconductor light emitting device
Publication Date: 2021.03.23 LUMILEDS SINGAPORE PTE LTD
  • US10957821B2 patent drawing
  • US10957821B2 patent drawing
  • US10957821B2 patent drawing

AI summary

In some embodiments of the invention, a device includes a semiconductor light emitting device having a first light extraction surface, a wavelength converting element, and a second light extraction surface. A majority of light extracted from the semiconductor light emitting device is extracted from the first light extraction surface. The first light extraction surface has a first area. The second light extraction surface is disposed over the first light extraction surface and has a second area. The first area is larger than the second area.