Wavelength-Selective Beam Splitter for Gas Analyzer Signal Loss

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Solution Overview

Problem

Traditional beam splitters in gas analyzers split infrared radiation by amplitude, resulting in signal loss and sensitivity to manufacturing variabilities, making it difficult to provide reliable gas concentration measurements and requiring tight manufacturing tolerances.

Innovation Solution

A beam splitter configured with an IR filter that passes one wavelength and reflects another, using a mirror to direct the split wavelengths to respective detectors, allowing for higher signal transmission and reduced heat generation, and enabling a more compact and robust design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional beam splitter is used to split infrared radiation by amplitude, then the radiation can be divided into measurement and reference beams, but signal loss occurs and manufacturing tolerances must be tight

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidsignal loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the beam splitting parameter from amplitude-based to wavelength-based separation. The beam splitter is designed to split infrared radiation based on different wavelengths (e.g., CO2 absorption wavelength vs. reference wavelength) rather than dividing the same wavelength by amplitude. This wavelength-selective splitting eliminates signal loss because each detector receives full-strength radiation at its specific wavelength, while traditional amplitude-based beam splitters inherently lose signal through the splitting process.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a traditional beam splitter is used to split infrared radiation, then radiation can be directed to multiple detectors, but the design becomes complex and sensitive to manufacturing variabilities

Engineering Contradiction:
Improvemulti-detector capabilityVSAvoidbeam splitter complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transforms the beam splitting mechanism from a complex amplitude-dividing optical component to a simpler wavelength-selective filter. Instead of using a traditional beam splitter that requires precise angular and positional alignment, the invention uses a wavelength-selective beam splitter that directs different wavelengths to different detectors based on their spectral properties. This reduces manufacturing complexity and sensitivity to tolerances while maintaining multi-detector versatility.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If an electrically heated filament is used as radiation source, then infrared radiation can be generated, but significant heat is generated

Engineering Contradiction:
Improveradiation generation efficiencyVSAvoidheat generation
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the radiation source from a thermal filament heater to a laser source. Lasers generate infrared radiation through stimulated emission rather than thermal heating, providing highly efficient radiation generation at specific wavelengths without generating excessive heat. This parameter change from thermal to non-thermal radiation generation eliminates the harmful heat generation problem while maintaining efficient infrared radiation production.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a more efficient signal distribution to detectors, increasing the reliability of gas concentration measurements, reducing heat production, and simplifying manufacturing by integrating reflecting surfaces into a single component, while allowing for a smaller analyzer design.

Implementation Method 1

The beam splitter is configured to receive the two different wavelengths of radiation emitted by the emitter and to split the two wavelengths of radiation so as to reflect the first IR wavelength to the first IR detector and reflect the second IR wavelength to the second IR detector

Methodology Applied
Scientific EffectWavelength-based reflection: Reflection

Implementation Method 2

an IR filter surface configured to pass a first IR wavelength and to reflect a second IR wavelength

Methodology Applied
Scientific EffectInfrared filtration: Filter (optical)

Implementation Method 3

a mirror positioned behind the IR filter that is configured to reflect the second IR wavelength

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

an emitter that emits two different wavelengths of infrared (IR) radiation in to a measurement chamber containing a respiratory gas

Methodology Applied
Scientific EffectInfrared radiation emission: Infrared Radiation

Implementation Method 5

Radiation is absorbed by the gas sample when passing through the measuring chamber

Methodology Applied
Scientific EffectInfrared absorption: Absorption (EM radiation)

Data Source

PatentUS11366056B2Respiratory gas analyzer and a beam splitter therefor
Publication Date: 2022.06.21 GE PRECISION HEALTHCARE LLC
  • US11366056B2 patent drawing
  • US11366056B2 patent drawing
  • US11366056B2 patent drawing

AI summary

A gas analyzer for measuring a respiratory gas component includes an emitter that emits two different wavelengths of infrared (IR) radiation in to a measurement chamber containing a respiratory gas, wherein the two different wavelengths include a first IR wavelength and a second IR wavelength. The gas analyzer further includes a first IR detector, a second IR detector, and a beam splitter. The beam splitter is configured to receive the two different wavelengths of radiation emitted by the emitter and to split the two wavelengths of radiation so as to reflect the first IR wavelength to the first IR detector and reflect the second IR wavelength to the second IR detector.