Wavelength Selecting Switch Optical Unit with External Adjustment

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Solution Overview

Problem

Conventional wavelength selecting switches face challenges in maintaining optical path precision due to air pressure fluctuations, risk of mirror array displacement, damage to movable optical elements, and trade-offs between optical bench thickness and casing thinning, as well as issues with noise light generation affecting transmission band characteristics.

Innovation Solution

A wavelength selecting switch design with a light path compensating portion that allows adjustment from the outer casing, using a Littman-Metcalf configuration with a transmission type diffraction grating and reflecting elements to prevent noise light overlap, and a deflecting portion with independent wavelength deflection, ensuring stable operation and reduced noise impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the optical system is sealed within the casing to maintain stability, then air pressure fluctuations are avoided, but adjustment of the optical path becomes difficult after manufacturing

Engineering Contradiction:
Improveoptical path stabilityVSAvoidadjustment capability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The device is divided into two separate units: a sealed optical unit containing the optical system and a separate adjustable unit. This segmentation allows the optical path to be adjusted after sealing without compromising the sealed environment, resolving the contradiction between stability and adjustability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transparent window or opening serves as an intermediary between the sealed optical unit and the external adjustment mechanism. This allows optical path adjustment from the outside while maintaining the sealed structure of the optical unit, preserving both stability and ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the mirror array is bonded and fixed to the casing, then the structure is stable, but position displacement occurs during coagulation time

Engineering Contradiction:
Improvestructural stabilityVSAvoidmirror array position accuracy
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The mirror array is pre-adjusted and fixed in a precise position before final assembly. This preliminary positioning action ensures that even during the coagulation time of bonding, the mirror array maintains its correct position, preventing displacement and ensuring manufacturing precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A positioning mechanism or alignment feature is provided to compensate for potential displacement during bonding. This beforehand cushioning ensures that even if minor position changes occur during coagulation, the final position remains within acceptable tolerances.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Strength

If the optical bench is made thick to support optical elements, then structural strength is improved, but the casing cannot be thinned

Engineering Contradiction:
Improveoptical bench strengthVSAvoidcasing thickness
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The optical bench is segmented into multiple layers or modular components. This allows the optical elements to be supported on a thicker internal structure while the external casing can be made thin, resolving the contradiction between strength and thinning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical bench structure is nested within the casing, with the optical elements mounted on an internal support framework. This nested arrangement allows the optical bench to have sufficient thickness for strength while the casing itself can be thinned, as the internal structure provides the necessary support.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Measurement precision

If a Littman-Metcalf configuration is used to achieve great dispersion, then the dispersing effect is improved, but noise light is generated affecting transmission band characteristics

Engineering Contradiction:
Improvedispersion precisionVSAvoidnoise light
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The noise light generated by the Littman-Metcalf configuration is redirected or filtered to serve a useful function, such as being directed away from the transmission path or used for alignment purposes. This converts the harmful noise light into a beneficial element, maintaining high dispersion precision while eliminating harmful effects.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

An optical filter or beam block serves as an intermediary to separate the useful dispersed light from the noise light. This allows the Littman-Metcalf configuration to maintain its great dispersing effect while the noise light is blocked or filtered out, preventing it from affecting transmission band characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise adjustment of the optical system within the casing, maintains optical path stability, and prevents transmission band deterioration by controlling noise light, thus enhancing the switch's performance and reliability.

Implementation Method 1

a dispersing portion (112) which disperses a wavelength of input light input from the input port (110a)

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

the light flux is converted into parallel light by a lens (1121)

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

temporarily bringing the light dispersed by the diffraction grating to the mirror so as to be reflected

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9106362B2Optical unit for wavelength selecting switch and wavelength selecting switch
Publication Date: 2015.08.11 WELLS FARGO BANK NA
  • US9106362B2 patent drawing
  • US9106362B2 patent drawing
  • US9106362B2 patent drawing

AI summary

An optical unit for a wavelength-selecting switch according to the present invention comprises: an input port; a dispersion section that produces wavelength dispersion of input light that is input from the input port; a light-collecting element that collects the light dispersed by the dispersion section; an output port; an optical path correction section that shifts the light that is dispersed by the dispersion section; an adjustment section that changes the amount of shift produced by the optical path correction section; and a casing that hermetically seals the input port, dispersion section, light-collecting element, output port, and optical path correction section. The casing has an optically transparent section in a location onto which the light that is collected by the light-collecting element is directed. The adjustment section is arranged outside the casing. The optical path correction section can be controlled from outside the casing by the adjustment section.