Wavy Superelastic Shock Absorber Grid for Impact and Comfort

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Solution Overview

Problem

Existing shock absorbing devices for human body protection systems face challenges in balancing impact resistance with comfort, as rigid backing layers restrict deformation and air exchange, limiting the effectiveness of energy absorption and user mobility.

Innovation Solution

A shock absorbing device featuring wavy superelastic elements with crossing crests and troughs, restrained by connecting elements, allowing for high energy absorption and deformability, enabling integration into complex shapes and enhancing comfort by allowing air exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If rigid backing layers are used to withstand and spread impact forces, then impact resistance is improved, but deformability and air exchange are reduced, worsening comfort

Engineering Contradiction:
Improveimpact resistanceVSAvoiddeformability and air exchange
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The backing layer is segmented into a grid of cells formed by connecting elements at regular intervals, creating a structured yet flexible framework that allows localized deformation while maintaining overall structural integrity for impact resistance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The backing layer uses flexible connecting elements and thin wall structures that can deform under impact forces, enabling the backing to adapt to deformation while still providing structural support and energy distribution across the grid framework

Inventive Principle:
Principle #30Flexible shells and thin films

2Loss of energy

If rigid backing layers are used to spread impact forces, then energy absorption capability is improved, but freedom of movement is reduced, worsening comfort

Engineering Contradiction:
Improveenergy absorption capabilityVSAvoidfreedom of movement
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The grid structure divides the backing layer into multiple independent cells that can deform individually, allowing the structure to absorb impact energy through distributed deformation while maintaining flexibility for user movement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting elements are designed to be flexible rather than rigid, allowing the backing layer to dynamically adapt its stiffness based on applied forces - rigid during impact to maximize energy absorption, flexible during normal movement to ensure freedom of motion

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If crossing crests and troughs are restrained in a locking manner, then structural stability is improved, but deformability is reduced, worsening adaptability

Engineering Contradiction:
Improvestructural stabilityVSAvoiddeformability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The locking mechanism restrains only specific crossing points (crests and troughs) while leaving other portions of the superelastic elements free to deform, creating a segmented constraint system that provides stability where needed while maintaining flexibility elsewhere

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the structure have different degrees of freedom - crossing points are locally restrained to provide structural stability, while the spaces between crossings remain free to deform, creating a gradient of rigidity that balances stability and adaptability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively absorbs impact energy while being highly deformable, adaptable to complex shapes, and comfortable to wear, offering improved integration and mobility in human body protection systems.

Implementation Method 1

Impact energy is absorbed by exploiting the so-called buckling effect of slender structures

Methodology Applied
Scientific EffectBuckling effect:

Implementation Method 2

Shock absorbing devices comprising a plurality of slender elements preferably made of a superelastic alloy

Methodology Applied
Scientific EffectSuperelasticity: Pseudoelasticity

Data Source

PatentUS10724595B2Shock absorbing device
Publication Date: 2020.07.28 SAES GETTERS SPA
  • US10724595B2 patent drawing
  • US10724595B2 patent drawing
  • US10724595B2 patent drawing

AI summary

The present invention relates to a shock absorbing device incorporating a plurality of wavy shaped elements made of a superelastic material arranged in a crossing pattern, wherein pairs of crests or troughs of said wavy shaped elements made of a superelastic material are restrained to each other in a locking manner by way of connecting elements.