Thermally Sealed Wax Valve for Nucleic Acid Assay Chamber Isolation

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Solution Overview

Problem

Existing biological sample assays face challenges in efficiently isolating and fluidically connecting incubation and reaction chambers, particularly in nucleic acid amplification processes, which affect the accuracy and efficiency of determining sample characteristics.

Innovation Solution

A system utilizing a thermally sealed valve, comprising a wax valve channel and a thermally sealed valve, is used to isolate and fluidically connect an incubation chamber and downstream reaction chambers, enabling efficient mixing and nucleic acid amplification by modifying optical properties of the sample.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thermally sealed valve is used to isolate and fluidically connect chambers, then the accuracy and efficiency of determining sample characteristics is improved, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of determining sample characteristicsVSAvoidcomplexity of valve and chamber connection system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a thermally sealed valve that changes its sealing state based on temperature parameter changes. The valve transitions between sealed and open states through thermal actuation, enabling precise control of fluid flow between chambers without complex mechanical mechanisms. This parameter-based control improves measurement precision while simplifying the overall device structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional mechanical valves with a thermally sealed valve system that uses thermal fields instead of mechanical actuation. The wax-based sealing mechanism responds to temperature changes to control fluid flow, eliminating the need for complex mechanical linkages, motors, or sensors typically required in automated valve systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If a thermally sealed valve is used to control fluid flow between chambers, then the efficiency of nucleic acid amplification is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveefficiency of nucleic acid amplificationVSAvoidprecision of valve sealing and channel alignment
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent utilizes phase transitions of wax material to control valve sealing. The wax transitions from solid to liquid state through thermal heating, enabling reliable sealing and opening of the valve. This phase change mechanism provides robust sealing that is less sensitive to manufacturing tolerances compared to mechanical seals, as the wax automatically adapts to channel geometry through its melting and flowing characteristics.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The thermally sealed valve uses temperature as a control parameter to manage sealing status. By adjusting thermal input, the valve reliably transitions between sealed and open states, providing consistent fluid flow control. This parameter-based approach reduces dependence on extremely tight manufacturing tolerances for seal geometry, as the thermal actuation provides a controlled, repeatable sealing mechanism.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If thermal heating is applied to the thermally sealed valve to open it, then the fluidic connection between chambers is achieved, but energy consumption increases

Engineering Contradiction:
Improveease of chamber connectionVSAvoidenergy consumption of valve actuation
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent uses phase transitions of wax material to control valve sealing. The wax transitions from solid to liquid state through thermal heating, enabling reliable sealing and opening of the valve. This phase change mechanism provides robust sealing that is less sensitive to manufacturing tolerances compared to mechanical seals, as the wax automatically adapts to channel geometry through its melting and flowing characteristics.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The thermally sealed valve system is designed to be passively actuated through thermal fields that can be generated by the assay environment itself or simple heating elements. The wax-based sealing mechanism automatically responds to temperature changes without requiring complex control systems, motors, or sensors, thereby reducing overall energy consumption while maintaining ease of operation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively isolates and connects chambers, allowing for accurate determination of nucleic acid amplification sample characteristics through modified optical properties, enhancing the efficiency and precision of biological assays.

Implementation Method 1

a thermally sealed valve to isolate and fluidically connect an incubation chamber and downstream reaction chambers

Methodology Applied
Scientific EffectThermal sealing:

Implementation Method 2

The wax is dissolved to allow fluidic connection between the incubation chamber and downstream reaction chamber(s)

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

a mixing heater configured to supply heat to the incubation chamber

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

mixing the sample solution with a lytic agent using a mixing heater to apply heat to the incubation chamber, so as to enable thermal mixing

Methodology Applied
Scientific EffectThermal mixing:

Implementation Method 5

heating a thermally sealed valve disposed within a wax valve channel in fluidic communication with the incubation chamber, so as enable the prepared sample solution to flow through the wax valve channel

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 6

heating the thermally sealed valve to soften, melt, and dissolve the wax material

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 7

heating the reaction mixture to promote a nucleic acid amplification reaction

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 8

the incubation chamber comprises a selective venting element configured to allow any gas to be discharged from the incubation chamber while preventing the liquid from passing therethrough

Methodology Applied
Scientific EffectSelective venting:

Implementation Method 9

The selective venting element is a self-sealing porous polyethylene vent comprising an embedded hydrogel

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Data Source

PatentUS20250367662A1Systems and methods for performing biological assays using a thermally sealed valve
Publication Date: 2025.12.04 PFIZER INC
  • US20250367662A1 patent drawing
  • US20250367662A1 patent drawing
  • US20250367662A1 patent drawing

AI summary

Provided herein are systems and methods for performing biological assays using a thermally sealed valve and/or incubation chamber. The systems and methods determine one or more characteristics of a nucleic acid amplification sample based on a modified optical property of the sample.