Wayside Friction Management via Distributed Sensor Feedback

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Solution Overview

Problem

Existing wayside friction management systems face challenges in effectively controlling friction over a territory due to insufficient local measurements, especially in areas with increased wear and varying conditions, such as curves or regions with changes in elevation, leading to inadequate management of lateral and vertical forces.

Innovation Solution

A system utilizing self-contained measurement modules for lateral/vertical force data collection and transmission, combined with remote performance monitoring and analysis, allows for automatic adjustment of friction management application systems through wireless communication, incorporating additional data sources like weather, video, and vibration feedback to optimize friction control media application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If one-off local measurements are used for friction control, then system simplicity is maintained, but control effectiveness over territory is insufficient

Engineering Contradiction:
Improvecontrol effectivenessVSAvoidmeasurement system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The territory is divided into multiple zones with distributed measurement modules (L/V sensors, accelerometers) and friction application points. Each segment operates semi-independently but contributes to overall territory-wide control, enabling localized adaptation while maintaining system-wide coordination through the central controller

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from single-point local measurements to multi-dimensional territory-wide monitoring by distributing sensors across multiple locations and integrating data from various sources (L/V forces, accelerations, friction application rates) to create a comprehensive control framework

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If distributed measurement modules are deployed territory-wide, then measurement coverage is improved, but system cost and complexity increase

Engineering Contradiction:
Improvefriction control measurement accuracyVSAvoidsystem configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Measurement modules are designed to perform multiple functions: L/V force measurement, acceleration detection, and wireless data transmission. This multi-functionality reduces the need for separate specialized sensors for each parameter, thereby improving measurement precision while limiting the increase in system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements continuous feedback loops where measurement data from distributed modules is transmitted to a central controller, which processes the information and sends control signals back to friction application points. This closed-loop feedback enables precise territory-wide friction control without requiring complex manual intervention at each location

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If friction control media is applied uniformly across territory, then application simplicity is maintained, but effectiveness in varying conditions deteriorates

Engineering Contradiction:
Improveadaptation to varying conditionsVSAvoidapplication system operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system applies friction control media with locally optimized characteristics to different zones within the territory. Each zone receives friction material with properties tailored to its specific conditions (curves, grades, wear patterns) rather than uniform application, improving adaptability while the automated system maintains ease of operation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The friction application system transitions from static uniform application to dynamic zone-specific application. The central controller continuously adjusts application rates and characteristics based on real-time measurement data from distributed sensors, enabling the system to adapt to varying territorial conditions while maintaining automated operation

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10220860B2Wayside friction management system
Publication Date: 2019.03.05 L B FOSTER RAIL TECHNOLOGIES INC
  • US10220860B2 patent drawing
  • US10220860B2 patent drawing
  • US10220860B2 patent drawing

AI summary

A wayside friction management system, and method for monitoring and controlling a wayside friction management system is described. The system comprises one or more wayside device for mounting with a track of a rail system. The wayside device comprises a delivery system connected to a reservoir comprising a friction control media, the delivery system for applying the friction control media from the reservoir to one or both rails of a track. The wayside device further comprises one or more data collection module located at or adjacent to the delivery system. The data collection module for collecting and transmitting data to a remote performance unit. The data may comprise performance information, track status information, information of an environment of the track, information of a train passing over the track, status of the one or more wayside device, or a combination thereof. The wayside device may comprise a power source operatively connected to one or more components of the wayside device.