Wavelength Division Multiplexing Filter With Orthogonal Waveguide Offsets

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Solution Overview

Problem

Conventional wavelength division multiplexing filters, particularly those fabricated from silicon, face issues such as large footprint, low fabrication tolerance, lack of thermal stability, and suboptimal optical performance metrics like bandwidth and insertion loss.

Innovation Solution

A wavelength division multiplexing filter structure comprising a waveguide core with notched sidewalls and a bus waveguide positioned with orthogonal offsets, utilizing high refractive-index materials like silicon and dielectric materials to enhance optical confinement and reduce leakage loss, and incorporating a grating structure for evanescent coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional silicon-based wavelength division multiplexing filters are used, then fabrication is straightforward, but the footprint is large and fabrication tolerance is low

Engineering Contradiction:
Improvefabrication straightforwardnessVSAvoidfilter footprint
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from planar 2D waveguide gratings to 3D vertically-coupled waveguide gratings. The first and second waveguide cores are positioned at different vertical levels with orthogonal offsets, creating a three-dimensional structure that achieves wavelength filtering functionality in a compact footprint by utilizing the vertical dimension for light coupling and filtering operations

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds one waveguide core structure within or adjacent to another in a nested configuration. The first waveguide core with its grating structure is positioned with orthogonal offsets relative to the second waveguide core, creating a nested or interlocked arrangement that maximizes space utilization and reduces the overall filter footprint while maintaining filtering functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If conventional silicon-based wavelength division multiplexing filters are used, then manufacturing is simplified, but fabrication tolerance is low

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfabrication tolerance
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the geometric parameters of the waveguide gratings, specifically implementing orthogonal offsets between the first and second waveguide cores in vertical and transverse directions. This parameter modification alters the coupling conditions and resonance characteristics, enabling the filter to achieve desired performance with improved tolerance to fabrication variations by distributing sensitivity across multiple geometric parameters

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional wavelength division multiplexing filters are used, then design is simple, but thermal stability is poor

Engineering Contradiction:
Improvedesign simplicityVSAvoidthermal stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent employs a composite structure consisting of two different waveguide cores (first and second waveguide cores) with potentially different material compositions or geometric configurations. This composite arrangement creates complementary thermal expansion characteristics that compensate for thermal drift, improving overall thermal stability while maintaining relatively simple design principles

Inventive Principle:
Principle #40Composite materials

4Device complexity

If conventional wavelength division multiplexing filters are used, then structure is straightforward, but optical performance metrics are suboptimal

Engineering Contradiction:
Improvestructure straightforwardnessVSAvoidoptical performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces vertical coupling between waveguide cores at different levels, transitioning from 2D to 3D structure. This dimensional change enables enhanced optical confinement and reduced leakage loss by utilizing evanescent field coupling in the vertical direction, improving optical performance metrics such as insertion loss and crosstalk while maintaining a relatively straightforward grating-based structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved optical performance, reduced footprint, increased thermal stability, and enhanced efficiency by leveraging different materials and offsets for better light handling and coupling, resulting in reduced optical leakage and increased operational flexibility.

Implementation Method 1

incorporating a grating structure for evanescent coupling

Methodology Applied
Scientific EffectEvanescent coupling:

Implementation Method 2

utilizing high refractive-index materials like silicon and dielectric materials to enhance optical confinement

Methodology Applied
Scientific EffectOptical confinement:

Data Source

PatentUS11703641B2Wavelength division multiplexing filters including a subwavelength grating
Publication Date: 2023.07.18 GLOBALFOUNDRIES US INC
  • US11703641B2 patent drawing
  • US11703641B2 patent drawing
  • US11703641B2 patent drawing

AI summary

Structures for a wavelength division multiplexing filter and methods of fabricating a structure for a wavelength division multiplexing filter. The structure includes a first waveguide core having a first section and a second section. The first section and the second section have a first notched sidewall and a second notched sidewall opposite to the first notched sidewall. The structure further includes a second waveguide core positioned with a first offset in a first direction relative to the first section and the second section of the first waveguide core and with a second offset in a second direction relative to the first section and the second section of the first waveguide core. The second direction is transverse to the first direction.