Wavelength-division multiplexing filters with overlapping bends

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Solution Overview

Problem

Wavelength-division multiplexing filters fabricated from silicon are sensitive to temperature drift due to the high thermal optical coefficient of silicon, leading to phase errors, and require complex resistive heaters for thermal tuning, which increases fabrication and operational complexity and power consumption.

Innovation Solution

A wavelength-division multiplexing filter structure featuring waveguide cores with curved bends of different curvatures, paired to provide wavelength-independent coupling and separation regions, and waveguide core regions with overlapping bends to reduce thermal sensitivity and complexity, using high refractive-index materials like single-crystal silicon.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If silicon-based waveguides are used for wavelength-division multiplexing filters, then high refractive index and compact integration are achieved, but thermal sensitivity and phase errors increase due to high thermal optical coefficient

Engineering Contradiction:
Improverefractive indexVSAvoidthermal sensitivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies local quality by introducing air holes at specific locations within the waveguide structure. These air holes are positioned at regions of high optical field intensity to modify the local refractive index distribution. This creates a photonic crystal waveguide with enhanced confinement and reduced sensitivity to thermal variations, while maintaining the high refractive index advantage of silicon for compact integration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining silicon with air holes to create a photonic crystal waveguide structure. This composite approach leverages the high refractive index of silicon for compact device size while the air holes provide thermal stability and reduce the overall thermal optical coefficient of the waveguide, thereby mitigating thermal sensitivity and phase errors.

Inventive Principle:
Principle #40Composite materials

2Reliability

If resistive heaters are added for thermal tuning, then temperature drift compensation is achieved, but fabrication complexity and operational overhead increase

Engineering Contradiction:
Improvetemperature drift compensationVSAvoidfabrication complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing the waveguide structure to be inherently insensitive to temperature variations through the photonic crystal configuration with air holes. The structure self-compensates for thermal drift through its geometric design and material composition, eliminating the need for external resistive heaters and their associated control systems, thereby reducing fabrication complexity and operational overhead.

Inventive Principle:
Principle #25Self-service

3Reliability

If resistive heaters are added for thermal tuning, then temperature drift compensation is achieved, but power consumption increases

Engineering Contradiction:
Improvetemperature drift compensationVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies self-service by designing the waveguide structure to be inherently insensitive to temperature variations through the photonic crystal configuration with air holes. The structure self-compensates for thermal drift through its geometric design and material composition, eliminating the need for external resistive heaters and their associated control systems, thereby reducing fabrication complexity and operational overhead.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If cascaded Mach-Zehnder interferometers are used, then wavelength-division multiplexing functionality is achieved, but form factor increases due to lengthy phase shifters

Engineering Contradiction:
Improvewavelength-division multiplexing functionalityVSAvoidform factor
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent applies curvature by using bent waveguide configurations instead of straight waveguides in the Mach-Zehnder interferometer structure. The bent waveguides allow for more compact routing and reduced length of the phase shifters, thereby reducing the overall form factor while maintaining the wavelength-division multiplexing functionality through interferometric principles.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent applies dimensionality change by transitioning from planar waveguide layouts to three-dimensional photonic crystal structures with air holes. This vertical dimensionality allows for enhanced light confinement and more compact device footprints, reducing the form factor while maintaining full wavelength-division multiplexing functionality through the photonic bandgap effect.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces thermal sensitivity and operational complexity by ensuring wavelength-independent optical coupling and separation, making the filter more robust to fabrication errors and temperature variations, while minimizing power consumption.

Implementation Method 1

waveguide cores with curved bends of different curvatures, paired to provide wavelength-independent coupling and separation regions

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11550100B2Wavelength-division multiplexing filters including assisted coupling regions
Publication Date: 2023.01.10 GLOBALFOUNDRIES US INC
  • US11550100B2 patent drawing
  • US11550100B2 patent drawing
  • US11550100B2 patent drawing

AI summary

Structures for a wavelength-division multiplexing filter and methods of forming a structure for a wavelength-division multiplexing filter. A waveguide core of the wavelength-division multiplexing filter includes a first bend having a first curvature and a second bend having a second curvature different than the first curvature. The structure further includes a waveguide core region having a first end surface, a second end surface, and a bend arranged between the first and second end surfaces. The bend is positioned over the first bend of the waveguide core in an overlapping relationship.