Weapon Mountable Illumination Device Mitigating Shadow Casting

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Solution Overview

Problem

Existing weapon-mounted illumination devices suffer from shadow casting, snagging, imbalance, and overheating issues, which compromise the operator's ability to accurately engage targets and pose life-threatening risks during operations.

Innovation Solution

A modular, rail-integrated illumination device that provides 360-degree annular lighting, is snag-free, and maintains the functionality of the top rail, with ambidextrous activation switches and a power indicator, allowing for flexible mounting options without interfering with existing accessories or sights, and is designed to be neutrally buoyant for water-based operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a flashlight is mounted on the side of the weapon, then the operator can provide illumination beyond the muzzle-end, but the flashlight casts a shadow on the opposite side of the barrel

Engineering Contradiction:
Improveillumination coverageVSAvoidshadow casting
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The illumination device transitions from traditional side-mounting (2D lateral placement) to a configuration where the light source is positioned above the barrel and oriented to illuminate forward. This dimensional change in mounting position and light direction eliminates shadow casting while maintaining illumination coverage beyond the muzzle-end.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the flashlight is mounted as far forward and closer to the muzzle-end of the weapon, then shadow casting is decreased, but the weapon's weight and balance are negatively affected

Engineering Contradiction:
Improveshadow castingVSAvoidweapon balance
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The illumination device is integrated with the weapon's existing structure (handguard or foregrip) rather than being a separate side-mounted attachment. This merging allows the light to be positioned forward for optimal illumination while the integrated design distributes weight along the weapon's longitudinal axis, preserving balance and stability.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If a flashlight is mounted toward the muzzle-end of a weapon, then illumination is improved, but the protuberance causes snagging on obstacles such as communication cords and seatbelts

Engineering Contradiction:
Improveillumination coverageVSAvoidsnagging
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The illumination device is positioned above the barrel in a vertical dimension rather than extending laterally from the side. This elevated positioning removes the protruding element that causes snagging on cords and seatbelts, while the forward-oriented light continues to provide effective illumination.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Illumination intensity

If a traditionally-shaped cylindrical flashlight is mounted to the side of the weapon, then illumination is provided, but the device creates imbalance and overheating issues

Engineering Contradiction:
Improveillumination capabilityVSAvoidweapon balance
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The illumination device is divided into modular components (light source, power source, housing) that can be independently configured and positioned. This segmentation allows optimization of each component's placement to achieve both effective illumination and proper weight distribution for weapon balance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device housing incorporates thermally conductive materials and heat dissipation structures integrated into the composite construction. This allows efficient heat management while maintaining a compact, balanced form factor that does not create overheating issues during operation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively mitigates shadow casting and snagging, maintains the weapon's balance and accuracy, prevents accidental activation, and ensures reliable operation in various environments, enhancing the operator's ability to engage targets safely and efficiently.

Implementation Method 1

a lighting element configured to shine in a forward direction

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS11614308B2Weapon mountable illumination device
Publication Date: 2023.03.28 IN EXTREMIS DESIGN & DEVELOPMENT LLC
  • US11614308B2 patent drawing
  • US11614308B2 patent drawing
  • US11614308B2 patent drawing

AI summary

A weapon mountable illumination device configured to mount to existing firearm mounting rails to provide illumination of potential targets while mitigating problems associated with snagging, and shadow casting. It is an aspect of the present invention to provide a rapidly mountable device to provide increased lighting capability while obviating the need to remove back up iron sights.