Wear-Indicating Elastomeric Sheet via Sublimation Ink Embedding

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing printed products manufactured using heat transfer technology do not provide a clear indication of wear and tear over time, making it difficult for users to assess their condition for long-term usage.

Innovation Solution

A method involving the mixing of elastomeric, ink affinitive, and ink repulsive materials to create an ink receiving sheet, followed by sublimation transfer with heat pressing to embed colored ink, allowing for the creation of a wear and tear-indicating product with color-changing areas that indicate usage degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat transfer technology is used to print patterns directly on product surfaces, then the appearance quality and resistance to erosion/impact/aging/wear/fade are improved, but the ability to evaluate wear condition over time is lost

Engineering Contradiction:
Improveresistance to erosion, impact, aging, wear and fadeVSAvoidwear condition information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent applies color change technology by incorporating ink affinitive materials and ink repulsive materials in different ratios within the elastomeric composition. This creates regions that selectively absorb sublimation ink to different degrees, producing visible color differences that indicate wear patterns. The color-changing capability allows the product to maintain its protective properties while simultaneously providing visual feedback on wear conditions.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent changes the compositional parameters of the elastomeric material by varying the ratio of ink affinitive material to ink repulsive material in different regions. This parameter variation creates distinct ink absorption characteristics across the product surface, enabling differential color indication of wear. The compositional parameter changes are integrated into the manufacturing process itself, allowing the indicator function to be built into the product structure.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a uniform elastomeric material is used for the product, then the manufacturing process is simple, but the ability to indicate wear patterns is lost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidwear indication capability
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent applies local quality by creating regions with different ink affinitive material to ink repulsive material ratios in specific areas of the elastomeric product. This local compositional variation enables wear indication in high-wear zones while maintaining the overall simplicity of the elastomeric manufacturing process. The local quality changes are achieved through controlled material distribution during molding or mixing, integrating the indication function without fundamentally complicating the manufacturing approach.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite elastomeric material system combining three components: base elastomeric material, ink affinitive material, and ink repulsive material. This composite approach allows the wear indication function to be integrated into the material itself rather than requiring separate indicator components. The composite material can be processed using standard elastomeric manufacturing techniques, maintaining ease of manufacture while adding the wear indication capability through material composition rather than structural complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to visually assess the wear and tear of the product by monitoring color changes in the ink indicating areas, facilitating timely replacement and extending the product's lifespan.

Implementation Method 1

heat pressing the sublimation transfer paper on the ink receiving sheet, so that the sublimation ink is released from the sublimation transfer paper, and permeates into the ink receiving sheet

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS11529820B2Method for manufacturing wear and tear-indicating product
Publication Date: 2022.12.20 SIMPLE GREEN CO LTD
  • US11529820B2 patent drawing
  • US11529820B2 patent drawing
  • US11529820B2 patent drawing

AI summary

A method for manufacturing a wear and tear-indicating product includes mixing an elastomeric material, an ink affinitive material and an ink repulsive material, followed by molding to obtain an ink receiving sheet; disposing a sublimation transfer paper including a sublimation ink on the ink receiving sheet; heat pressing the sublimation transfer paper, so that the sublimation ink is released from the sublimation transfer paper and permeates into the ink receiving sheet, so as to obtain a colored ink receiving sheet formed with multiple color indicating areas that contain the ink affinitive material and sublimation ink permeating thereinto; removing the sublimation transfer paper from the colored ink receiving sheet.