Wearable AR Safety System for Offshore Wind Turbine Operations

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Solution Overview

Problem

Operators working on offshore wind turbines face safety risks due to the need to navigate heights and potential hazards like gales, waves, and fires, necessitating effective safety management systems.

Innovation Solution

A system and method for workplace safety management using wearable electronic devices that display augmented reality (AR) images with environmental information, allowing operators to quickly assess their surroundings and anticipate dangers, thereby enhancing safety without disrupting operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If operators manually monitor environmental conditions during offshore wind turbine maintenance, then they can detect hazards, but they may miss critical dangers due to distraction or delayed reaction

Engineering Contradiction:
Improvesafety monitoring reliabilityVSAvoidenvironmental hazard information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent introduces wearable electronic devices as an intermediary between the environment and the operator. These devices include sensors that detect environmental conditions (wind speed, wave height, temperature, etc.) and AR displays that present this information to the operator. This intermediary system ensures continuous monitoring without requiring operator attention, solving the contradiction between manual monitoring reliability and information loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual visual monitoring with automated sensor-based detection systems. Environmental parameters are continuously measured by sensors integrated into the wearable device, and critical information is automatically presented through AR displays. This substitution eliminates human reaction delays and distraction issues while maintaining situational awareness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If operators focus on maintenance operations, then productivity is maintained, but safety awareness of environmental hazards may be compromised

Engineering Contradiction:
Improvemaintenance operation efficiencyVSAvoidsafety management reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the safety monitoring function from the maintenance operation function. The wearable device independently handles environmental monitoring and hazard detection, allowing operators to focus on maintenance tasks. Safety information is delivered through AR displays that present only critical alerts, ensuring both productivity and safety reliability are maintained simultaneously.

Inventive Principle:
Principle #1Segmentation

3Reliability

If comprehensive environmental monitoring is implemented across the entire work field, then all hazards are detected, but system complexity and cost increase

Engineering Contradiction:
Improvehazard detection completenessVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements monitoring at the local level by placing sensors and AR displays directly on the operator. Instead of deploying a comprehensive field-wide monitoring network, the system focuses on providing personalized environmental information to each operator based on their specific location and task. This local quality approach achieves hazard detection completeness while minimizing system complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12327322B2System and method for workplace safety management
Publication Date: 2025.06.10 METAL INDS RES & DEV CENT
  • US12327322B2 patent drawing
  • US12327322B2 patent drawing
  • US12327322B2 patent drawing

AI summary

A system and a method for workplace safety management are provided. The method includes: dividing a work field corresponding to the workplace into work zones; assigning an environmental indicator to each of the work zones according to environmental data of the workplace; generating AR warning image signals according to the work zones and the environmental indicator; transmitting the AR warning image signals respectively to wearable electronic devices located in the workplace; and each of the wearable electronic devices displaying an AR warning image according to the received AR warning image signal.