Wearable Illumination Assembly with Aspheric Lens and Articulating Mount

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Solution Overview

Problem

Existing user-wearable illumination devices for medical and dental procedures are not compact or lightweight enough, leading to discomfort during prolonged use without sacrificing performance.

Innovation Solution

A user-wearable illumination assembly with a lens housing and a light guide that can be mounted on devices like goggles or face shields, featuring an aspheric lens and articulating mounting fixture for precise adjustment, and a light guide with individual fiber optic strands to provide uniform illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If prior illumination devices are used, then illumination function is provided, but device size and weight are large causing user discomfort

Engineering Contradiction:
Improveillumination assembly weightVSAvoidillumination performance
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The light source is extracted from the wearable assembly and placed remotely, with only the light guide and lens remaining in the compact housing. This separates the heavy illumination generation component from the wearable unit, dramatically reducing weight while maintaining full illumination capability through the remote source

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The illumination system is segmented into distinct functional components: remote light source, light guide, lens, and mounting assembly. This segmentation allows each component to be optimized independently and enables the wearable portion to be minimized in size and weight

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If illumination assembly size is reduced, then user comfort is improved, but adjustment precision may be compromised

Engineering Contradiction:
Improveillumination assembly volumeVSAvoidlight direction adjustment
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The mounting fixture incorporates multiple articulating joints with pivotal movements about different axes, transforming a static compact housing into a dynamically adjustable system. This allows precise light direction control through coordinated rotation at multiple joints despite the small overall assembly size

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Adjustment capability is extended into multiple spatial dimensions through the articulating mounting fixture with pivotal movements about orthogonal axes. This multi-dimensional adjustment approach allows comprehensive light direction control within a compact volume by utilizing angular degrees of freedom rather than linear displacement

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If light guide structure is simplified, then manufacturing is easier, but illumination uniformity deteriorates

Engineering Contradiction:
Improvelight guide manufacturingVSAvoidillumination uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The lens is designed with non-uniform aspheric surfaces that create intentional aberrations in different zones. This local variation in optical properties compensates for the simple light guide structure, ensuring uniform illumination across the entire field by strategically distributing light intensity variations throughout the projection area

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The assembly provides bright, uniform illumination while being small and lightweight, ensuring user comfort during long procedures and allowing precise light direction adjustment to avoid shadows.

Implementation Method 1

a light guide has a first end that can be coupled to a light source, and a second end that is coupled to the lens housing

Methodology Applied
Scientific EffectOptical fiber light transmission: Optical Fibre

Implementation Method 2

An optical lens disposed within the lens housing has a substantially spherical surface that faces the second end of the light guide, and an aspheric surface that faces away from the second end of the light guide. The lens cooperates with the light guide to project light from the light source through the lens

Methodology Applied
Scientific EffectOptical lens focusing: Lens

Data Source

PatentUS7645050B2User-wearable illumination assembly
Publication Date: 2010.01.12 KERR CORP
  • US7645050B2 patent drawing
  • US7645050B2 patent drawing
  • US7645050B2 patent drawing

AI summary

A user-wearable illumination assembly comprises a mounting fixture that is adapted to be coupled to a user-wearable device, such as eyeglasses, goggles, face masks, helmets, or other devices. A light guide has a first end that can be coupled to a light source, and a second end coupled to a lens housing that is in turn coupled to the mounting fixture. An optical lens in the lens housing cooperates with the light guide to project light from the light source through the lens. In one embodiment, the lens has a substantially spherical surface facing the second end of the light guide and an aspheric surface facing away from the second end of the light guide. In another embodiment, the mounting fixture comprises articulating portions to permit independent or simultaneous adjustment of the lens housing to direct projected light in a desired direction.