Wearable Battery Double-Molding Structure for Swelling Relief

The patent applies beforehand cushioning by providing a pre-designed swelling space within the housing structure before battery swelling occurs. This swelling space is formed by the gap between the battery and the inner circumferential surface of the housing, allowing the battery to expand into this predetermined area without causing structural damage or safety issues. The cushioning effect is achieved through the mechanical design that anticipates and accommodates the swelling phenomenon in advance.

The patent applies segmentation by dividing the housing into multiple components: a outer housing, an inner circumferential surface with a specific gap, and a swelling space. This segmentation allows the structure to accommodate battery swelling without requiring complex additional safety mechanisms. The gap between the battery and housing is strategically designed to create a dedicated swelling accommodation zone, simplifying the overall design while ensuring safety.

The patent applies parameter changes by optimizing the dimensional parameters of the housing, specifically the gap distance between the battery and the inner circumferential surface. By carefully selecting and controlling this gap parameter within a specific range, the design accommodates battery swelling while maintaining manufacturability. This parameter optimization allows the swelling space to be effectively created without requiring excessively tight manufacturing tolerances.