Wearable Breast Pump Vacuum Control for Quiet Leak-Resistant Expression

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Solution Overview

Problem

Existing breast pumps are often loud, prone to leakage, and do not produce high milk production efficiency, especially in portable or wearable designs.

Innovation Solution

A breast pump system with a self-contained, in-bra wearable design that maintains a constant base level vacuum throughout the pumping cycle using a closed loop system with two diaphragms and a three-way solenoid valve to ensure secure attachment and efficient milk expression, minimizing noise and leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a portable wearable breast pump design is used, then mobility and discreetness are improved, but noise level increases and leakage becomes more common

Engineering Contradiction:
ImproveportabilityVSAvoidnoise and leakage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The breast pump system is divided into separate functional modules: a wearable pump unit with vacuum generation capability, a separate breast shield assembly, and a milk collection container. This segmentation allows each component to be optimized independently, reducing overall noise while maintaining portability and minimizing leakage points through specialized sealing interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A valve mechanism acts as an intermediary between the vacuum source and the breast shield, controlling the flow of air and milk. This intermediary component regulates pressure cycles, prevents leakage by maintaining proper seals, and reduces noise by controlling the timing and intensity of vacuum application.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a wearable breast pump with integrated components is used, then device complexity is reduced, but milk production efficiency decreases

Engineering Contradiction:
ImproveintegrationVSAvoidmilk production efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The breast pump employs dynamic pressure cycling, alternating between vacuum and atmospheric pressure phases, to stimulate milk ejection effectively. This dynamic operation, controlled by timed valve actuation, maintains high milk production efficiency despite the integrated wearable design by mimicking natural infant feeding patterns.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pump operates in periodic cycles with distinct phases: vacuum application for milk extraction, pressure release for milk ejection, and brief intervals for breast recovery. This periodic action pattern, implemented through automated valve control, optimizes milk production efficiency while managing the constraints of a compact integrated system.

Inventive Principle:
Principle #19Periodic action

3Productivity

If a vacuum-based breast pump system is used, then milk expression efficiency is improved, but leakage and discomfort increase

Engineering Contradiction:
Improvemilk expression efficiencyVSAvoidleakage and discomfort
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A sealing interface is established between the breast shield and breast tissue before vacuum application begins. This preliminary sealing action prevents leakage by ensuring proper contact and seal integrity prior to the harmful effects of vacuum pressure, while also preparing the breast for comfortable operation by distributing pressure evenly from the start.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The vacuum is applied periodically rather than continuously, with cycles of vacuum application followed by pressure release phases. This periodic action maintains high milk expression efficiency during vacuum phases while reducing discomfort and preventing leakage during release phases, creating a balanced operation that addresses both productivity and comfort requirements.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a quiet, efficient, and hygienic milk expression experience by maintaining a constant negative air pressure, reducing leakage, and enhancing milk production efficiency while being discreet and easy to clean.

Implementation Method 1

a three-way solenoid valve to ensure secure attachment and efficient milk expression

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

maintains a constant base level vacuum throughout the pumping cycle using a closed loop system

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 3

a closed loop system with two diaphragms and a three-way solenoid valve

Methodology Applied
Scientific EffectPressure Gradient: Pressure Gradient

Data Source

PatentUS12508350B2Breast pump
Publication Date: 2025.12.30 WILLOW BLOSSOM HOLDCO LTD
  • US12508350B2 patent drawing
  • US12508350B2 patent drawing
  • US12508350B2 patent drawing

AI summary

An in-bra wearable breast pump is provided. The breast pump includes an air pump system for generating a base level vacuum and a pumping vacuum, a breast shield for receiving a user's breast and having a first side and a second side, a first channel for drawing the base level vacuum on the first side of the breast shield, and a second channel for drawing the pumping vacuum on the second side of the breast shield.