Wearable Display Thermal Management via Circuit Board Positioning

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Solution Overview

Problem

Existing wearable display devices with built-in organic EL elements face challenges in heat dissipation, particularly when other heat-generating components are present, leading to potential performance deterioration and reduced operational life due to insufficient consideration for heat management beyond the display panel.

Innovation Solution

The wearable display device incorporates a first and second circuit board with different calorific values, where the second circuit board with higher heat generation is positioned on the outer side of the packaging case, and a heat dissipation sheet efficiently transfers heat from the display element to the outer packaging case, which is made of a high-heat-conductivity material like magnesium alloy, facilitating effective cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat dissipation sheet is provided to dissipate heat from display panel to housing, then heat dissipation from display panel is efficiently achieved, but heat from other heat generating elements is not adequately managed

Engineering Contradiction:
Improvedisplay panel temperatureVSAvoidoverall device heat management
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies local quality by differentiating heat dissipation approaches for different heat-generating components. The display panel receives dedicated heat dissipation through a heat dissipation sheet, while circuit boards are positioned according to their specific calorific values - high-calorific circuit boards on the outer surface and low-calorific ones inside the housing. This localized, component-specific heat management strategy resolves the contradiction by ensuring each heat source is managed appropriately for its thermal characteristics.

Inventive Principle:
Principle #3Local quality

2Device complexity

If circuit boards are disposed inside the housing, then device structure is compact, but temperature increase occurs due to insufficient heat dissipation

Engineering Contradiction:
Improvedevice structureVSAvoidcircuit board temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent applies parameter changes by varying the positional parameter of circuit boards based on their calorific value parameter. High-calorific circuit boards are positioned on the outer surface where heat dissipation is more effective, while low-calorific circuit boards are placed inside the housing. This parameter-based positioning strategy maintains structural compactness while preventing temperature increase through optimized thermal management.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If multiple heat generating elements are disposed in limited space, then device is compact, but heat accumulation occurs leading to performance deterioration

Engineering Contradiction:
Improvedevice volumeVSAvoidinternal temperature
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent applies asymmetry by creating an asymmetric thermal management architecture where different types of heat-generating elements are positioned asymmetrically within the housing. Rather than uniform distribution, high-calorific circuit boards are placed on the outer surface while low-calorific ones are positioned inside, creating an asymmetric layout that optimizes heat dissipation pathways and prevents heat accumulation in the limited device volume.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses temperature increases within the device, enhances heat dissipation, and maintains performance while extending the operational life of the display element by strategically managing heat from both the display and circuit boards.

Implementation Method 1

a heat dissipation sheet efficiently transfers heat from the display element to the outer packaging case

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the outer packaging case, which is made of a high-heat-conductivity material like magnesium alloy, facilitating effective cooling

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11454818B2Wearable display device
Publication Date: 2022.09.27 SEIKO EPSON CORP
  • US11454818B2 patent drawing
  • US11454818B2 patent drawing
  • US11454818B2 patent drawing

AI summary

A wearable display device includes a display element, a first circuit board, a second circuit board, and an outer packaging case housing the display element, the first circuit board, and the second circuit board, wherein the second circuit board has a larger calorific value than the first circuit board, and is disposed at a further outer side, which is an opposite to a wearer than the first circuit board, in the outer packaging case.