Wearable Hand Exoskeleton for High-Fidelity Robot Training Data

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Solution Overview

Problem

Existing robotic manipulation systems struggle with collecting high-quality training data for developing adaptive manipulation capabilities, facing challenges in intuitiveness, data quality, transfer fidelity, and scalability, despite advances in sensor technologies and learning algorithms.

Innovation Solution

A wearable exoskeleton device with integrated sensors captures human hand movements and environmental interactions, collecting multimodal data for training neural networks to control robotic systems, using pressure sensors, position sensors, cameras, and time-of-flight sensors, along with mobile devices or AR headsets for position tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional teleoperation systems and demonstration approaches are used for data collection, then robotic manipulation systems can be trained, but the data quality, intuitiveness, and transfer fidelity are insufficient

Engineering Contradiction:
Improvedata qualityVSAvoidintuitiveness
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The wearable exoskeleton device creates a physical copy of the human hand with identical degrees of freedom and sensor placement. This anatomical replica captures human manipulation data with high fidelity while maintaining natural intuitiveness, as the device directly replicates human hand movements without requiring complex teleoperation interfaces or demonstration protocols

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces conventional teleoperation mechanical interfaces with a wearable exoskeleton that uses direct mechanical coupling to the human hand. This substitution eliminates the need for controllers, screens, and complex操作 interfaces, allowing natural hand movements to be directly translated into robotic control signals with high data quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If multiple sensors are integrated to capture multidimensional data, then data fidelity improves, but device complexity increases

Engineering Contradiction:
Improvedata fidelityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The wearable exoskeleton device integrates multiple sensor types (force sensors, torque sensors, position sensors, accelerometers, gyroscopes) into a single multi-functional platform. Each sensor serves multiple purposes: force and torque sensors capture both manipulation forces and contact forces, while position sensors track both joint angles and hand position, reducing overall system complexity through functional consolidation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple sensing modalities (force, torque, position, acceleration, orientation) into a unified sensor framework mounted on the exoskeleton. This consolidation allows simultaneous capture of multidimensional manipulation data from a single device rather than requiring separate sensor systems, thereby improving data fidelity without proportionally increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If wearable exoskeleton device with multiple sensors is used, then data collection efficiency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvedata collection efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The wearable exoskeleton is divided into modular segments corresponding to each finger and the palm, with sensors distributed across these segments. This segmentation allows independent manufacturing and assembly of each module, simplifying the overall manufacturing process while maintaining high data collection efficiency through comprehensive sensor coverage

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses standardized sensor interfaces and modular mechanical connections that allow easy assembly and disassembly. By standardizing mounting parameters and connection protocols across different sensor types and exoskeleton modules, the manufacturing complexity is reduced despite the multiple sensors integrated into the system

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables intuitive and efficient data collection, improving robotic manipulation capabilities by enhancing data fidelity, spatial accuracy, and reducing computational overhead, resulting in precise and reliable robotic control models.

Implementation Method 1

The plurality of sensors mounted on the device may include, but is not limited to, pressure sensors

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 2

angle data from position sensors at the joints

Methodology Applied
Scientific EffectAngular position detection:

Implementation Method 3

visual data from cameras

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

distance data from time-of-flight sensors

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 5

contact sound data from piezoelectric microphones

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS20250362669A1Mobile device integration with wearable training devices
Publication Date: 2025.11.27 SUNDAY ROBOTICS INC
  • US20250362669A1 patent drawing
  • US20250362669A1 patent drawing
  • US20250362669A1 patent drawing

AI summary

Technology disclosed herein includes a wearable data collection device for training robotic systems. In an implementation, a wearable data collection device includes a hand element configured to receive a user's hand, multiple finger elements extending from the hand element, and joints coupling the finger elements to the hand element. The finger elements are constrained to movements that match capabilities of a robotic counterpart device. Multiple sensors mounted on the device capture pressure, position, visual, proximity, and acoustic data during recording sessions. The device may integrate with position tracking technologies such as mobile devices or augmented reality headsets. Data collected through the wearable device serves as training input for a neural network that controls the robotic counterpart.