Wearable Head Utility System with Segmented Connector

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Solution Overview

Problem

Wearable electronics in military and similar contexts face issues with cable snagging, complex disconnection procedures, and detectable wireless signatures when connecting head-based electronic modules to a torso-based power and data system, leading to reliability and safety concerns.

Innovation Solution

A head utility system comprising a headset with a support frame and a two-part connector system, where the headset connects to a torso-based power or data system, and headwear connects to the headset via a releasable connector, allowing for easy removal and minimizing detectable signatures through close proximity and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cables are run from the torso to the head-based electronic modules, then power and data can be transferred reliably, but the cables pose snag issues and complicate the removal of headwear

Engineering Contradiction:
Improvepower and data transfer reliabilityVSAvoidheadwear removal ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system divides the connection into two segments: a permanent torso-to-headset connection and a temporary headset-to-headwear connection. This allows the headwear to be easily removed from the headset without affecting the main power and data connection to the torso-based system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the intermediate connection point (headset) from the direct torso-to-headwear connection. This intermediate device serves as a docking station that maintains the primary connection while allowing optional headwear attachments to be easily connected and disconnected.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If wireless links are used to connect the torso-based power and data system to the electronic modules on the head, then the necessity of running cables is removed, but the wireless links result in an easily detectable signature and may cause electromagnetic conduction issues

Engineering Contradiction:
Improvecable-free operationVSAvoiddetectable signature and electromagnetic interference
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The headset acts as an intermediary device that receives power and data from the torso-based system via cable connection. This mediator then provides wireless communication capabilities to the headwear and electronic modules, isolating the harmful cable connections from the wireless transmission and preventing both detectable signatures and electromagnetic interference from the main power connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If wireless links with very limited range are used to connect the power and data system on the torso to the electronic modules on the head, then the signature detection risk is reduced, but precise alignment is required which is not suitable for practical scenarios where the user is constantly tilting or twisting their head

Engineering Contradiction:
Improvesignature detectabilityVSAvoidhead movement adaptability
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The system segments the wireless connection into two parts: a stable torso-to-headset link and a flexible headset-to-headwear link. The headset serves as a mobile base station that moves with the head, maintaining reliable wireless connection to the headwear regardless of head tilting or twisting, while the torso connection remains stable and cable-based.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a spatial dimension by placing the wireless transmission origin (headset) on the head rather than on the torso. This dimensional change allows the wireless link to maintain constant proximity to the headwear regardless of head movements, solving the alignment problem while keeping the torso connection stable and hidden.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11424780B2Wearable head utility system
Publication Date: 2022.08.23 THALES HOLDINGS UK PLC
  • US11424780B2 patent drawing
  • US11424780B2 patent drawing
  • US11424780B2 patent drawing

AI summary

A head utility system (20) comprising: a headset (22) comprising: a first power or data connector (28) for connecting to an off-headset power or data system (30); and a second power or data connector (38); the head utility system further comprising: headwear (24) for wearing over the headset, the headwear comprising: a headwear power or data connector (44) for connecting to the second power or data connector; wherein the second connector and the headwear connector are arranged to be releasably connected when the headwear is worn over the headset, such that power or data can be transferred between the headset and the headwear.