3D Wearable Microfluidics for Active Biofluid Sampling and Sensing

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Solution Overview

Problem

Wearable biomarker sensors face limitations in biofluid sampling and analysis due to passive collection methods and lack of active control over biofluid flow and storage, constraining their efficiency and frequency of assessments.

Innovation Solution

A multi-layer flexible microfluidic device with programmable electro-fluidic interfaces for biofluid manipulation, including pumping, mixing, and valving, integrated with a miniaturized wireless PCB for autonomous and controllable biofluid actuation and sensing, allowing for compartmentalized sample processing and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If passive collection methods are used for biofluid sampling, then device simplicity is improved, but biofluid flow control and analysis efficiency deteriorate

Engineering Contradiction:
Improvedevice simplicityVSAvoidanalysis efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent replaces passive mechanical collection with electro-fluidic interfaces that use electrical fields to actively pump, mix, and valve biofluids through the microfluidic device, enabling controlled sample processing without complex mechanical moving parts

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from two-dimensional planar microfluidic channels to three-dimensional stacked microfluidic layers, allowing vertical integration of multiple functions (pumping, mixing, valving, sensing) in a compact form factor that maintains wearability while enabling active fluid control

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If passive collection in absorbent pads is used, then ease of manufacture is improved, but spatial constraints and storage control worsen

Engineering Contradiction:
Improveease of manufactureVSAvoidspatial constraints
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent divides the device into multiple discrete stacked layers, each performing specific functions (sample collection, electro-fluidic manipulation, sensing), allowing independent optimization of each layer's volume while maintaining overall compactness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses flexible thin-film microfluidic layers that can be stacked and conform to the body, replacing bulky absorbent pads with thin, controllable fluidic channels that maintain spatial efficiency while enabling active fluid management

Inventive Principle:
Principle #30Flexible shells and thin films

3Device complexity

If 2D microfluidic housings are used, then device simplicity is improved, but active control capability deteriorates

Engineering Contradiction:
Improvedevice simplicityVSAvoidactive control capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent integrates multiple functions (pumping, mixing, valving, sensing) into a single stacked microfluidic platform, where electro-fluidic interfaces can perform different operations by applying different electrical signals, providing versatile active control without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces dynamic control through electro-fluidic interfaces that can adjust fluid flow characteristics in real-time by varying electrical parameters, enabling adaptive sample processing that responds to changing analytical requirements

Inventive Principle:
Principle #15Dynamics

4Productivity

If frequent sampling is implemented, then measurement frequency is improved, but energy consumption and system complexity worsen

Engineering Contradiction:
Improvemeasurement frequencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent implements self-powered or low-power electro-fluidic pumping that utilizes the body's own thermal gradients or electrochemical potentials to drive fluid flow, minimizing external energy requirements while enabling frequent sampling

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs periodic or pulsed electro-fluidic actuation rather than continuous operation, allowing the device to perform rapid measurements on-demand while consuming minimal energy during idle periods, thus achieving high measurement frequency without proportional energy increase

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables frequent and real-time measurements of biomarker molecules, overcoming spatial constraints and enhancing the diversity and frequency of health monitoring applications by providing a fully autonomous lab-on-the-body platform for biofluid handling and analysis.

Implementation Method 1

The set of pumping electrodes includes a first pumping electrode and a second pumping electrode spaced from the first pumping electrode and substantially parallel to the first pumping electrode

Methodology Applied
Scientific EffectElectrothermal flow: Joule Heating

Implementation Method 2

at least one layer of the stacked layers includes a polymeric substrate defining a respective conduit, a heater electrode disposed along the conduit, and a thermally responsive hydrogel disposed along the conduit and adjacent to the heater electrode

Methodology Applied
Scientific EffectThermal energy generation: Joule Heating

Implementation Method 3

a thermally responsive hydrogel disposed along the conduit and adjacent to the heater electrode

Methodology Applied
Scientific EffectThermal response: Thermal Expansion

Implementation Method 4

The set of mixing electrodes includes a first mixing electrode and a second mixing electrode spaced from and interlocking with the first mixing electrode

Methodology Applied
Scientific EffectElectrothermal flow: Joule Heating

Implementation Method 5

The set of sensing electrodes includes a working electrode and a reference electrode spaced from the working electrode

Methodology Applied
Scientific EffectElectrochemical sensing: Electrochemiluminescence

Data Source

PatentUS20210022651A1Three-dimensional microfluidic actuation and sensing wearable device for in-situ biofluid processing and analysis
Publication Date: 2021.01.28 RGT UNIV OF CALIFORNIA
  • US20210022651A1 patent drawing
  • US20210022651A1 patent drawing
  • US20210022651A1 patent drawing

AI summary

A device for biofluid processing and analysis includes a microfluidic module including multiple stacked layers, each layer of the stacked layers defines a respective conduit, and conduits of the stacked layers are interconnected to provide a flow path for a biofluid.