Wearable Protection Device with Nested Segments for Secure Fit

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Solution Overview

Problem

Existing wearable protection devices are not sufficiently safe, secure in positioning, and cost-effective, and lack flexibility for different body parts, with complex assembly processes.

Innovation Solution

A protection device comprising inflatable segments with side-by-side configurations, fixed to covers via peripheral engagement portions, allowing for quick assembly and robust structure, ensuring correct positioning and operation, and made from materials like polyurethane and PVC.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the bag is directly housed in a pocket of a garment with layers facing garment layers, then the structure is simple, but the positioning is not secure and reliability is reduced

Engineering Contradiction:
Improvepositioning securityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The inflatable bag is divided into multiple segments (first segment, second segment, etc.) that can be independently positioned and secured within the garment pocket. Each segment has its own attachment portions that can be constrained at different seams, providing distributed securement points that enhance positioning reliability without requiring a completely complex overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inflatable bag segments are nested within the garment pocket structure, with the bag layers positioned between inner and outer garment layers. The attachment portions extend through the pocket to engage with seams, creating a nested configuration that secures the bag in place while maintaining relative structural simplicity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If multiple attachment portions are provided to enable correct positioning, then positioning security is improved, but manufacturing complexity and production costs increase

Engineering Contradiction:
Improvepositioning securityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The attachment portions are merged with the bag structure itself during the manufacturing process. The seams that attach the bag segments to the garment also serve to constrain the attachment portions, combining multiple functions (bag attachment and positioning constraint) into a single manufacturing operation, thereby reducing overall production complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The attachment portions serve multiple functions: they attach the inflatable bag to the garment and simultaneously provide positioning constraints when engaged at the seams. This multi-functionality reduces the need for separate positioning mechanisms, simplifying manufacturing and reducing production costs while maintaining positioning security.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the protection device is designed for specific body parts, then protection effectiveness is improved, but adaptability to different body parts is reduced

Engineering Contradiction:
Improveprotection effectivenessVSAvoidbody part flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protection device is divided into multiple inflatable segments that can be independently sized and shaped. Each segment can be configured for specific body parts (thorax, abdomen, hips, etc.) while the overall system maintains adaptability through the modular segmental structure, allowing different combinations of segments for different applications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dimensions, shapes, and configurations of the inflatable segments can be varied to adapt to different body parts. By changing parameters such as segment length, width, and attachment portion positions, the same basic device structure can provide effective protection for multiple body regions, maintaining both effectiveness and versatility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides excellent impact protection, secure fitting, and cost-effective production with a simple, flexible design suitable for various body parts, ensuring reliable operation and assembly.

Implementation Method 1

an inflatable element (2) configurable between: a deflated condition where the first and second portions of at least one wall of each segment, for a preponderant part of its surface extension, are close and at least partially in contact with each other, an inflated condition where the first and second portions of the at least one wall of each segment, for a preponderant portion of its surface extension, are spaced apart

Methodology Applied
Scientific EffectGas pressure expansion: Pressure Increase

Data Source

PatentEP4640096A1Protection device and process of making the same
Publication Date: 2025.10.29 D AIR LAB SRL
  • EP4640096A1 patent drawingFigure 1~3
  • EP4640096A1 patent drawingFigure 4~6
  • EP4640096A1 patent drawingFigure 7

AI summary

The present invention refers to a wearable protection device (1) including an inflatable element (2) having a plurality of side-by-side segments and configurable between a deflated condition and an inflated condition. The protection device further comprises a case (3) defining a compartment (V) in which the plurality of segments is housed; the case (3) comprises a first and a second cover (4, 5) in sheet material, at least partially opposite to each other.