Wearable Patch Rigid Insert Force Distribution

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Solution Overview

Problem

Wearable patches, such as ECG electrodes, require reconnection that can be uncomfortable for patients due to the need for forcibly pushing socket connectors, leading to potential bruising and increased costs from excessive patch turnover when patients avoid reconnection to avoid discomfort.

Innovation Solution

Incorporating a rigid insert adjacent to connectors to distribute the reconnection force and maintain flexibility, with an optional adhesive layer to prevent delamination, enhancing patient comfort and reducing patch turnover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a socket connector is forcibly pushed onto a stud for reconnection, then the electrical connection is established, but the patient experiences discomfort and potential bruising

Engineering Contradiction:
Improveconnection reliabilityVSAvoidpatient discomfort and bruising
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A cushioning element is positioned between the socket connector and the patient's body to absorb and distribute the force applied during reconnection. This cushioning structure prevents direct transmission of the pushing force to the patient's skin, thereby eliminating discomfort and bruising while maintaining secure electrical connection.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

An intermediary component (cushioning element or distributed force structure) is introduced between the connector and the patient's body. This intermediary distributes the reconnection force over a larger area or absorbs the impact, allowing the socket to be pushed onto the stud without causing harmful effects to the patient.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If patients discard the wearable patch instead of reconnecting the sensor, then patient comfort is avoided, but costs increase due to excessive patch turnover

Engineering Contradiction:
Improvepatient discomfortVSAvoidpatch turnover cost
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

By pre-installing cushioning elements at the connection points, the patch enables painless reconnection, eliminating the reason patients would discard the patch. This allows the patch to be reused multiple times with different sensors, reducing overall consumption and cost.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The invention enables the wearable patch to be recovered and reused by making sensor reconnection comfortable. Instead of discarding the patch after one use, patients can keep the same patch and simply reconnect different sensors to it, thereby recovering the value of the patch and reducing waste.

Inventive Principle:
Principle #34Discarding and recovering

3Object-affected harmful factors

If a rigid insert is added to distribute force during reconnection, then patient comfort is improved, but the patch structure becomes more complex

Engineering Contradiction:
Improveforce distribution and comfortVSAvoidpatch structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The cushioning element is implemented as a thin, flexible film or layer that can be integrated into the existing patch structure. This thin-film approach provides force distribution functionality without significantly increasing the overall thickness or complexity of the patch, maintaining wearability while improving comfort.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11064928B2Wearable patch with rigid insert
Publication Date: 2021.07.20 BOSTON SCIENTIFIC CARDIAC DIAGNOSTICS INC
  • US11064928B2 patent drawing
  • US11064928B2 patent drawing
  • US11064928B2 patent drawing

AI summary

Embodiments of the present disclosure generally relate wearable patches having rigid inserts. The rigid insert is positioned adjacent to one or more connectors, such as studs for receiving sockets to distribute the force transferred to a patient when reconnecting a socket to the stud. The rigid insert may be sized to maintain flexibility in areas of the wearable patch. An optional adhesive layer may be applied to the wearable patch adjacent the rigid insert to reduce the likelihood of delamination of the wearable patch.