Wearable Heat Pack Using Phase-Change Material and Silicone Envelope

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Solution Overview

Problem

Current personal heating and cooling devices lack a safe and comfortable temperature range, durability, and are not made from soft, flexible, and non-toxic materials, limiting their therapeutic effectiveness and usability.

Innovation Solution

A wearable heat pack using a sealed silicone envelope filled with phase-change material, providing a desired temperature range, made from skin-safe, flexible, and durable silicone that can be reused, and integrated into garments for targeted heat application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional heating pads are used, then heating function is provided, but they lack safety and comfort for skin contact

Engineering Contradiction:
Improveskin safetyVSAvoidcomfort
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent uses a flexible silicone envelope to enclose the phase-change material, providing a soft, skin-safe barrier that maintains comfort during therapeutic application while ensuring safety through material selection

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent employs phase-change material that undergoes phase transition at specific temperatures to maintain a safe and comfortable temperature range for skin contact, dynamically adjusting thermal parameters to prevent harm

Inventive Principle:
Principle #35Parameter changes

2Reliability

If reusable durable material is used, then device longevity is improved, but flexibility and softness may be compromised

Engineering Contradiction:
ImprovereusabilityVSAvoidflexibility
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent combines phase-change material with silicone envelope to create a composite structure that integrates the reusability and durability of silicone with the thermal properties of phase-change material, achieving both longevity and flexibility

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The silicone envelope serves as a flexible, durable containment structure that can be reused multiple times while maintaining its softness and flexibility for comfortable skin contact during each use

Inventive Principle:
Principle #30Flexible shells and thin films

3Temperature

If phase-change material is used, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature rangeVSAvoidstructure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent utilizes phase-change material that automatically transitions between solid and liquid phases at specific temperatures, providing passive temperature control without complex electronic systems or additional components

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The phase-change material self-regulates temperature through its inherent phase transition properties, eliminating the need for external control mechanisms, sensors, or power sources, thereby simplifying the overall device structure

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The heat pack offers a safe and comfortable temperature range for therapeutic use, providing effective pain relief by maintaining heat transfer while being durable and non-toxic, with the silicone envelope ensuring safety and comfort against the skin.

Implementation Method 1

The heat pack uses phase-change material to provide a desired temperature

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the heating creates a phase-change of the phase-change material

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Data Source

PatentUS20230190518A1Device and method for wearable heating pack
Publication Date: 2023.06.22 KATRYCZ CHARLES
  • US20230190518A1 patent drawing
  • US20230190518A1 patent drawing
  • US20230190518A1 patent drawing

AI summary

A device and method for a wearable heat pack is presented. The heat pack provides a therapeutic application of heat or cold to a user using phase-change material to provide a desired temperature and is made of a soft and flexible material that is comfortable and pleasant to use, but is strong enough to be reused multiple times. The heat pack device includes a sealed silicone envelope. An infill is contained in the envelope and includes a phase-change material for providing a temperature range over a period of time. The method includes heating the heat pack device, placing the heat pack device in a pocket of a garment, and placing the garment on a user to position the heat pack device in contact with the user, wherein the heat pack device includes a phase change material and further wherein the heating creates a phase-change of the phase-change material.