Wearable Ring Device Sensor Integration for Accuracy and Durability

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Solution Overview

Problem

Existing wearable devices face challenges in accurately collecting physiological data due to their structural design, and they often suffer from durability issues due to constant wear and tear, especially in a small form factor like a ring.

Innovation Solution

The manufacturing process for wearable ring devices involves reducing the width, thickness, and overall size by moving sensors closer to the user's tissue, using a ring-shaped housing with an inner and outer shell, and positioning light-emitting and light-receiving components within apertures of the inner shell to minimize the device's thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the wearable device is made in a small form factor (ring shape), then it is more comfortable for daily wear and aesthetically appealing, but it becomes difficult to manufacture with durable structure and maintain sensor proximity to tissue

Engineering Contradiction:
Improvedevice sizeVSAvoiddurability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The device is segmented into multiple functional layers: outer shell, sensor layer, circuit board, and inner shell. This segmentation allows each layer to be optimized independently - the outer shell provides durability and aesthetic appeal, while the inner shell ensures sensor-tissue proximity, resolving the contradiction between small size and functional effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested structure where the circuit board is positioned within the housing, and sensors are integrated into the housing structure. The light-emitting and light-receiving components are nested within the housing to minimize distance to tissue while maintaining overall compact form factor

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If sensors are moved closer to user's tissue to improve measurement accuracy, then physiological measurement accuracy improves, but device thickness increases

Engineering Contradiction:
Improvephysiological measurement accuracyVSAvoiddevice thickness
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent repositions sensors from a traditional planar arrangement on the circuit board to a three-dimensional integration within the housing structure, allowing sensors to extend toward the tissue interface in the thickness dimension while maintaining overall compact dimensions in other directions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If the device structure is optimized for sensor proximity and compactness, then measurement accuracy and comfort improve, but manufacturing complexity increases

Engineering Contradiction:
Improvephysiological measurement accuracyVSAvoidmanufacturing efficiency
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges multiple functions into integrated components: the housing serves both as structural support and as the mounting structure for sensors; the circuit board integrates both electronic components and structural support functions. This merging reduces the number of separate parts and assembly steps, improving manufacturability while maintaining compact design

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of physiological measurements and improves the durability of wearable ring devices while maintaining a compact form factor, ensuring efficient and cost-effective manufacturing.

Implementation Method 1

light-emitting and light-receiving components may be disposed on a first surface of the PCB and may extend through one or more apertures in the inner shell

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

light-emitting and light-receiving components may be disposed on a first surface of the PCB

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS20250064396A1Wearable ring device
Publication Date: 2025.02.27 OURA HEALTH OY
  • US20250064396A1 patent drawing
  • US20250064396A1 patent drawing
  • US20250064396A1 patent drawing

AI summary

Methods, systems, and devices for a wearable ring device are described. A wearable ring device may include a ring-shaped housing and a printed circuit (PCB) that at least partially contacts an inner shell of the ring-shaped housing. Light-emitting components and light-receiving components may be disposed on a first surface of the PCB and may extend through an aperture(s) in the inner shell such that the light-emitting and light-receiving components are substantially flush with an inner ring-shaped surface of the inner shell. Optical lenses may cover the light-emitting and light-receiving components within the aperture(s). In some cases, the optical lenses may be molded over the light-emitting and light-receiving components before the PCB is inserted into the ring-shaped housing. In other cases, the optical lenses may be molded over the light-emitting and light-receiving components (and the aperture(s)) after the PCB is inserted into the ring-shaped housing.