Wearable Safety Monitoring for Real-Time Worker Risk Reporting

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Solution Overview

Problem

Existing workplace injury monitoring systems fail to effectively collect and analyze data from wearable devices to facilitate early intervention and proactive addressing of safety risks, often leading to delayed or biased reporting by workers.

Innovation Solution

A wearable device that records audio and sensor data in response to an event trigger, communicating this information to a monitoring system to initiate workflows, report incidents, and facilitate data analytics, while eliminating bias and inconsistency in reporting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If workers manually report safety issues and incidents, then reporting can be done without additional technology, but reporting is delayed and biased due to human factors

Engineering Contradiction:
Improveaccuracy of safety data reportingVSAvoiddelay in reporting safety issues
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The wearable device automatically collects and records safety data in real-time before incidents occur, continuously monitoring worker movements, environmental conditions, and physiological states. This preliminary data collection eliminates the need for workers to manually recall and report issues later, preventing both delay and bias in reporting.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the manual mechanical reporting process with an automated electronic monitoring system. Sensors in the wearable device automatically detect and record safety parameters, substituting human memory and manual reporting with objective sensor data collection and automated analysis algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If wearable devices continuously monitor workers, then real-time safety data is collected, but device complexity and power consumption increase

Engineering Contradiction:
Improvereal-time safety monitoring capabilityVSAvoidcomplexity of wearable monitoring device
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The monitoring system is divided into multiple independent sensor modules (motion sensors, environmental sensors, physiological sensors) that can be selectively activated. This segmentation allows the device to monitor only relevant parameters during different work conditions, reducing overall complexity and power consumption while maintaining real-time monitoring capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device implements periodic sampling of safety parameters rather than continuous monitoring at maximum resolution. Sensors take measurements at optimized intervals based on work intensity and risk levels, reducing data processing requirements and power consumption while still providing real-time safety assessment when needed.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If comprehensive safety data is collected from multiple sensors, then risk assessment accuracy improves, but data processing and analysis complexity increases

Engineering Contradiction:
Improveaccuracy of risk assessmentVSAvoidcomplexity of data processing system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary processing layer that aggregates data from multiple sensors and applies pre-configured risk assessment algorithms. This intermediary system translates complex multi-sensor data into simplified risk scores and actionable alerts, maintaining high assessment accuracy while reducing the complexity of final data interpretation and decision-making.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250342762A1Device, system, and method for assessing worker risk
Publication Date: 2025.11.06 MAKUSAFE CORP
  • US20250342762A1 patent drawing
  • US20250342762A1 patent drawing
  • US20250342762A1 patent drawing

AI summary

A system and method for evaluating safety risk of workers is presented. The system includes wearable devices configured to be attached to or carried by workers during a work shift and a monitoring system. The wearable device includes sensors configured to sample sensor data indicative of working conditions and work performed by workers. The wearable device is configured to record an audio recording and communicate a set of data including the audio recording and/or sensor data to the monitoring system in response to an event trigger being engaged. In one or more arrangements, the monitoring system is configured to facilitate creation of a workflow for performance of a task described in the audio recording in response to receiving the set of data.