Wearable Sensor Core Assembly for Real-Time Motion Force Tracking

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Solution Overview

Problem

Existing wearable motion sensor systems for athletic performance monitoring are bulky, not user-friendly, and limited in capturing kinematic forces during dynamic movements, particularly in confined locations, and lack integration with Bluetooth Low Energy (BLE) technology.

Innovation Solution

A wireless-enabled wearable gauntlet system with a built-in data transmission module, microcontroller, and nine degrees-of-freedom sensor, detachably coupled to a gauntlet cuff, using BLE for real-time force measurement and data transmission to IoT devices, integrated into user-wearable apparel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If wearable sensor systems use integrated microcontrollers and wireless modules, then measurement precision and functionality are improved, but device complexity and bulk increase

Engineering Contradiction:
Improveforce measurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the microcontroller, wireless communication module, and sensor array into a single integrated circuit board assembly. This merging of components reduces the overall device complexity while maintaining measurement precision, as the integrated design eliminates the need for separate wiring and housing for each component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wearable device is designed with a universal circuit board that can accommodate multiple sensor types and wireless communication protocols. This multi-functionality allows the same device structure to serve various measurement needs without increasing complexity, as the board can be configured for different sensing requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If wireless communication modules are added to wearable devices, then data transmission capability is improved, but power consumption increases

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidpower consumption
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

The wireless communication module operates in periodic bursts rather than continuously, transmitting data only when new measurements are taken or when the buffer is full. This periodic operation significantly reduces power consumption compared to continuous transmission, while still maintaining effective data transmission capability for real-time monitoring applications.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If sensor arrays are integrated into wearable apparel, then ease of operation is improved, but reliability decreases due to cleaning damage risk

Engineering Contradiction:
Improveease of operationVSAvoidelectronic component reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The wearable device is segmented into a removable sensor module and a permanent apparel component. The sensor module containing the electronics can be detached for cleaning or replacement, while the apparel portion remains intact. This segmentation allows the apparel to be easily cleaned without exposing the electronics to water or harsh chemicals, thereby maintaining reliability while preserving ease of operation.

Inventive Principle:
Principle #1Segmentation

4Productivity

If Bluetooth Low Energy is implemented in wearable devices, then productivity is improved through real-time data transmission, but device complexity increases

Engineering Contradiction:
Improvedata transmission efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The Bluetooth Low Energy module is merged with the microcontroller on the same circuit board, sharing power supply and communication interfaces. This integration reduces the number of separate components and connections needed, thereby minimizing the increase in device complexity while enabling real-time data transmission for improved productivity in athletic training and rehabilitation applications.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12539246B2Wireless wearable sensor systems, devices, and methods for robotic exoskeletons and dynamic motion applications
Publication Date: 2026.02.03 MOTION AUGMENTED LLC
  • US12539246B2 patent drawing
  • US12539246B2 patent drawing
  • US12539246B2 patent drawing

AI summary

Presented are wearable sensor systems for monitoring user movement, methods for making/using such systems, exoskeletons employing such systems, and wireless-enabled wearable sensor devices for performing biometric measurements. A sensor system for monitoring movement of a user includes a wearable sensor device that is communicatively connectable to a sensor linking node. The sensor linking node wirelessly receives sensor data from the wearable sensor device and wirelessly communicates the received sensor data to a remote computing node. The wearable sensor device includes an expandable device body, such as an elastic compression sleeve or an adjustable strap, that is worn on an appendage of the user. The device body includes a mounting interface, such as mating hook-and-loop fastener pads, that removably mounts thereon a biometric sensor core (BSC) unit. The BSC unit contains a microcontroller assembly that is integral with a microcontroller device, a biometric sensor array, and a wireless communication device.