Wearable Sensor Glove for Accurate Motion Verification

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Solution Overview

Problem

Existing automatic detection systems struggle to accurately determine operational motions in operation sites and production environments due to the complexity of human movements, which cannot be effectively captured by single sensor signals.

Innovation Solution

An operational information management system equipped with multiple sensors mounted on an operator's body, combining sensor information to verify and determine specific body motions, and a wearable sensor glove that synchronizes and transmits multiple sensor signals wirelessly to accurately assess operation performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single sensor signal is used to detect operational motions, then the device complexity is reduced, but the measurement precision and reliability of operation detection deteriorate

Engineering Contradiction:
Improvesensor system complexityVSAvoidoperation detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent combines multiple sensor signals (acceleration sensor, pressure sensor, sound sensor) into an integrated detection system. The operation determination unit synthesizes data from all sensors to accurately identify operational motions, resolving the contradiction by merging multiple data sources to achieve high measurement precision while maintaining manageable system complexity through unified processing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a composite sensing approach where multiple sensor types (acceleration, pressure, sound) work together as a composite detection system. Each sensor type contributes different aspects of operational information, and their combined output provides comprehensive and accurate operation detection that no single sensor could achieve alone.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If multiple sensor signals are combined to accurately determine operational motions, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improveoperation detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The operation determination unit serves multiple functions: it processes acceleration data, pressure data, and sound data, then integrates them to determine operational motions. This multi-functional processing unit handles diverse sensor inputs through a unified approach, improving measurement precision while avoiding the need for separate complex processing systems for each sensor type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The operation determination unit acts as an intermediary that receives and harmonizes data from multiple sensor types. It standardizes and integrates the diverse sensor signals before passing the determined operational information to the report generation system, thereby managing complexity while maintaining high detection accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If manual inspection is used to confirm operations, then the ease of operation is maintained, but the productivity and reliability of operation confirmation deteriorate

Engineering Contradiction:
Improveoperation simplicityVSAvoidoperation confirmation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system enables self-service operation confirmation by automatically detecting and determining operational motions through sensor data analysis. The operation determination unit autonomously identifies whether operations have been correctly performed without requiring manual inspection, thereby dramatically improving productivity and reliability while maintaining ease of operation through automatic reporting.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The report generation unit provides immediate feedback on operation correctness by analyzing sensor data and determining whether operations were performed properly. This automated feedback mechanism replaces manual inspection, improving both productivity (faster confirmation) and reliability (consistent, objective assessment) while requiring minimal operational intervention from users.

Inventive Principle:
Principle #23Feedback

4Productivity

If automated detection systems are implemented, then the productivity improves, but the reliability of operation determination deteriorates due to inability to accurately detect complex human motions

Engineering Contradiction:
Improveoperation confirmation efficiencyVSAvoidoperation determination accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system merges multiple sensor types (acceleration, pressure, sound) to capture the complexity of human operational motions. By combining these diverse data sources, the operation determination unit achieves reliable detection of complex motions that single sensors cannot capture, thereby maintaining high productivity while improving determination reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The automated detection system uses a composite sensing approach where acceleration sensors capture motion dynamics, pressure sensors detect contact forces, and sound sensors identify operational sounds. This composite sensor system reliably determines complex human operations that would be impossible to detect accurately with a single sensor type, ensuring both productivity and reliability.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12154446B2Operational information management system and wearable sensor
Publication Date: 2024.11.26 HITACHI LTD
  • US12154446B2 patent drawing
  • US12154446B2 patent drawing
  • US12154446B2 patent drawing

AI summary

An operation motion is accurately determined in an operational information management system. The system includes a motion verification portion that combines and verifies plurality of pieces of sensor information and recognizes a specific body motion, a signal determination portion that determines whether an operation content of an operator is correctly performed based on the body motion recognized by the motion verification portion, and a report portion that reports a determine result of the signal determination portion.