Wearable Device Strap Connector for Tool-Free Disassembly

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Solution Overview

Problem

Conventional wearable devices require a special tool for disassembly, making it inconvenient to replace components such as batteries or sensors, as they typically need to be disconnected using a housing from a cover.

Innovation Solution

A wearable device design featuring a housing with a locking pin and cover hook system, where a strap with a connector allows for latching and unlatching by bending, eliminating the need for a special tool by applying pressure to disengage the cover from the housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a special tool is used to disconnect the housing from the cover, then the device can be disassembled, but it requires buying a special tool and is inconvenient

Engineering Contradiction:
Improveease of disassemblyVSAvoidneed for special tool
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The strap serves a dual function: it secures the device during use and acts as the disassembly tool when bent. The connector on the strap directly engages with the locking pin to release the housing cover, eliminating the need for external special tools. The device uses its own components (strap and connector) to perform the disassembly function.

Inventive Principle:
Principle #25Self-service

2Stability of the object's composition

If the housing and cover are securely latched, then the device is stable during use, but it requires a special tool to open

Engineering Contradiction:
Improvestability of housing cover connectionVSAvoidease of opening
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The locking mechanism transitions from a static locked state during use to a dynamic release state when the strap is bent. The connector can move between engaged and disengaged positions relative to the locking pin, allowing the system to adapt between providing secure connection during use and enabling easy opening when needed.

Inventive Principle:
Principle #15Dynamics

3Strength

If a connector secures the strap to the housing and cover, then the strap is firmly attached, but it requires bending the strap to apply pressure for disassembly

Engineering Contradiction:
Improvestrength of strap attachmentVSAvoiddisassembly mechanism
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The strap system is divided into functional segments: the strap body for securing, the connector for engagement with the locking pin, and the bending zone that applies mechanical pressure. This segmentation allows each part to perform its specific function while keeping the overall disassembly mechanism simple and intuitive.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11517081B1Wearable device with simplified disassembly
Publication Date: 2022.12.06 AURA DEVICES INC
  • US11517081B1 patent drawing
  • US11517081B1 patent drawing
  • US11517081B1 patent drawing

AI summary

A wearable device is provided. The wearable device includes a housing. The housing includes a housing base, a housing hook extending from the housing base, and a locking pin extending from the housing base. The wearable device also includes a cover. The cover includes a cover base having an opening to receive the locking pin and a cover hook extending from the cover base. The cover hook is configured to engage the housing hook for latching the cover onto the housing. The wearable device also includes a strap. The strap includes a connector that has a through hole to receive the locking pin securing the strap to the housing and the cover when the housing and the cover are latched.