Wearable Sweat Sensor Flow Passage With Heater for Long-Term Analysis

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Solution Overview

Problem

Existing wearable devices face issues with electrolyte ion fixation on sensors due to drying and re-dissolution during perspiration, affecting long-term perspiration component analysis.

Innovation Solution

A wearable sensor design with a flow passage, hydrophilic inner walls, and a heater to manage perspiration flow, preventing electrolyte ion fixation and enabling long-term analysis by vaporizing perspiration after measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If perspiration is continuously collected on the sensor for long-term monitoring, then measurement duration is extended, but electrolyte ions dry and fix on the sensor as salt, degrading measurement precision

Engineering Contradiction:
Improvemeasurement durationVSAvoidelectrolyte ion concentration measurement precision
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The patent changes the physical state of perspiration from liquid to vapor by controlling temperature parameters. The heater raises the temperature to vaporize perspiration after measurement, preventing salt fixation and restoring sensor functionality for continuous long-term monitoring without precision degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements periodic cycles of perspiration collection followed by heating and vaporization. This periodic action allows the sensor to repeatedly measure electrolyte concentration and then clear accumulated salt, enabling extended measurement duration while maintaining measurement precision across multiple exercise and rest cycles

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If perspiration is allowed to flow freely on the sensor surface, then measurement is simplified, but dried electrolyte ions fix on the sensor as salt, affecting subsequent measurements

Engineering Contradiction:
Improvemeasurement operation simplicityVSAvoidmeasurement reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent extracts the harmful dried electrolyte ions from the sensor surface by vaporizing perspiration with a heater. This removal process eliminates salt fixation that would otherwise compromise measurement reliability, while the overall operation remains simple and automated

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces manual cleaning or complex mechanical removal mechanisms with thermal energy (heating) to vaporize and remove perspiration and salt. This substitution maintains ease of operation while significantly improving measurement reliability through automated salt removal

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces salt fixation on sensors, allowing continuous perspiration component analysis by adjusting perspiration flow and vaporizing excess perspiration, thereby enhancing analysis durability.

Implementation Method 1

a heater which is located in the base member in such a way as to enclose the flow passage

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

at least an inner wall of the flow passage has hydrophilia

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS12575762B2Wearable sensor and sweating analysis device
Publication Date: 2026.03.17 NT T INC
  • US12575762B2 patent drawing
  • US12575762B2 patent drawing
  • US12575762B2 patent drawing

AI summary

A wearable sensor includes: a base member which is worn on a body of a wearer; a hole-like flow passage which penetrates through the base member; a sensor part which detects a signal as to electrical characteristics of a solution inside the flow passage; and a heater which is located in the base member in such a way as to enclose the flow passage.