Wearable Task Guidance for Real-Time Operation Training

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Inexperienced workers may inefficiently perform operations due to static training materials that do not account for rare or unique problems, and lack updates on efficient procedures, leading to wasted resources and time.

Innovation Solution

An operation management system using a wearable device and machine learning model that identifies tasks and physical objects in real-time, providing dynamic training by processing video streams from wearable devices to facilitate more efficient performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If static training materials are used for worker training, then training delivery is simple and consistent, but the training cannot account for rare or unique problems and lacks updates on efficient procedures

Engineering Contradiction:
Improvetraining adaptabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system transitions from static training materials to dynamic, real-time guidance by continuously processing video streams and updating task recommendations based on current operation state, allowing the training system to adapt to unique problems as they occur

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback loops where the operation performance model processes video data, determines current operation state, and provides real-time recommendations that are fed back to the worker through the wearable device, enabling continuous adaptation to unique problems

Inventive Principle:
Principle #23Feedback

2Productivity

If real-time video processing and AI analysis are implemented, then dynamic training and task identification are achieved, but computational resources and processing time increase

Engineering Contradiction:
Improveoperation efficiencyVSAvoidcomputational energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The operation performance model is pre-trained offline on historical operation data, so that during real-time use, the system only needs to execute inference rather than full training, significantly reducing computational energy consumption while maintaining high productivity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system processes only the necessary portion of video data (key frames and relevant features) rather than analyzing every pixel in full resolution, achieving sufficient operational guidance with reduced computational energy expenditure

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If comprehensive video analysis is performed to identify all physical objects and tasks, then accurate operation guidance is provided, but processing time and system complexity increase

Engineering Contradiction:
Improveobject identification accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The video analysis is segmented into discrete task steps, where the system identifies and processes specific objects and actions relevant to each task stage rather than analyzing all elements continuously, maintaining accuracy while reducing processing time

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies different analysis depths to different regions of interest in the video stream, focusing computational resources on critical objects and tasks that require high identification accuracy while using lighter processing for less critical elements

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12190584B2Operation management system utilizing a wearable device
Publication Date: 2025.01.07 ZEBRA TECHNOLOGIES CORP
  • US12190584B2 patent drawing
  • US12190584B2 patent drawing
  • US12190584B2 patent drawing

AI summary

An operation management system is disclosed. The operation management system may receive a video stream from a wearable device of a user that is performing an operation in a physical environment. The operation management system may process, using an operation performance model, a set of frames of the video stream that indicates a state of a performance of the operation by the user. The operation management system may determine, based on the state of the performance by the user, a next task of the operation. The operation management system may configure display data that is associated with a physical object that is associated with the next task. The display data may be associated with an indicator that identifies the physical object and/or task information associated with performing the next task. The operation management system may provide the display data to the wearable device.