Wearable Device Thermal Insulation and Phase Change Heat Storage

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Solution Overview

Problem

Wearable devices generate heat that can exceed body temperature, causing discomfort due to inadequate heat dissipation, and existing solutions either fail to address heat conduction effectively or are not designed for wearable applications.

Innovation Solution

Incorporating a heat insulating member or heat storage member with a phase change material between the heat source and the body-contacting surface, along with air layers and thermal diffusion sheets, to reduce heat conduction and manage temperature effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat conduction materials are used to dissipate heat from the heat source, then heat dissipation is improved, but heat conduction to the human body increases causing discomfort

Engineering Contradiction:
Improveheat dissipationVSAvoidheat conduction to human body
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent applies different thermal conductivity properties to different regions of the housing. The first housing portion (facing the heat source) has high thermal conductivity to conduct heat away from the heat source, while the second housing portion (contacting the human body) has low thermal conductivity to prevent heat from reaching the user. This local differentiation of material properties resolves the contradiction between heat dissipation and heat conduction to the body.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces an intermediate structure (the divided housing with different thermal properties) between the heat source and the human body. This intermediary housing structure selectively manages heat flow: conducting it in one direction (away from heat source) while blocking it in another direction (toward the body), thus resolving the thermal management contradiction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the size of the wearable device is reduced, then wearability is improved, but heat dissipation capability deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidheat dissipation capability
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The housing is segmented into multiple portions with different thermal conductivity characteristics. This segmentation allows the device to achieve effective heat management without requiring a large overall size, as each segment performs a specific thermal function within the compact form factor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite construction with different housing portions having different thermal conductivity properties. This composite approach enables sophisticated thermal management in a compact device, allowing heat dissipation pathways to be engineered without increasing overall device volume.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces heat conduction to the user's body, preventing discomfort and improving the durability of electronic components by managing temperature within safe limits, even during prolonged wear.

Implementation Method 1

a heat insulating member (i.e., a heat insulator), disposed inside the housing between the heat source and the wall that contacts the human body, that reduces heat conduction from the heat source to the human body

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

an air layer may be formed between the heat source and the heat insulating member

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

a thermal diffusion sheet may be disposed on a surface of the heat insulating member that is closest to the heat source

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

a heat storage member, disposed inside the housing between the heat source and the wall that contacts the human body, that stores heat generated by the heat source

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 5

the heat storage member may be one of a heat storage foam member (or heat storage form) and a heat storage sheet that contain a phase change material that liquefies at a melting point or more and stores the heat

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Data Source

PatentUS20240402650A1Wearable device that reduces heat conduction from heat source to human body
Publication Date: 2024.12.05 DIC CORP
  • US20240402650A1 patent drawing
  • US20240402650A1 patent drawing
  • US20240402650A1 patent drawing

AI summary

A wearable device includes: a housing configured to be worn on a human body and accommodating a heat source; and a heat insulator configured to reduce heat conduction from the heat source to the human body. The housing includes a wall that contacts the human body in a state that the housing is worn on the human body, and the heat insulator is disposed inside the housing at a position between the heat source and the wall of the housing.