Skin-Adhesive Wearable Wing Structure for Long-Term Body Contact

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Solution Overview

Problem

Existing medical devices struggle to maintain adhesion to the human body for extended periods beyond 24 hours due to factors such as device shape, size, weight, flexibility, and rigidity, as well as environmental conditions and interactions with clothing.

Innovation Solution

The design incorporates a housing with flexible wings and electrodes, coated with adhesive on their bottom surfaces, allowing for long-term adhesion by using pressure-sensitive or hydrocolloid adhesives, and includes flaps and connector segments to enhance flexibility and mitigate forces, with a watertight enclosure for electronics to prevent dislocation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If adhesive is applied to the entire bottom surface of the device, then adhesion strength is improved, but device flexibility and comfort are worsened

Engineering Contradiction:
Improveadhesion strengthVSAvoiddevice flexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The adhesive layer is applied selectively to specific regions of the device bottom surface rather than uniformly across the entire surface. This localized adhesive application maintains flexibility in non-adhesive areas while providing sufficient adhesion strength at the adhesive regions, resolving the contradiction between strong adhesion and device flexibility.

Inventive Principle:
Principle #3Local quality

2Strength

If device rigidity is increased to maintain structural integrity, then device strength is improved, but device ability to accommodate body movement is worsened

Engineering Contradiction:
Improvestructural integrityVSAvoidmovement accommodation
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The device is divided into rigid and flexible segments or regions. The rigid portions provide structural integrity and housing for electronic components, while flexible portions accommodate body movement and conform to skin contours. This segmentation allows the device to maintain both strength and adaptability simultaneously.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If device size is increased to include more functional components, then device functionality is improved, but device adhesion stability is worsened

Engineering Contradiction:
Improvefunctional componentsVSAvoidadhesion stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

Multiple functional components are integrated into a compact, unified device structure. By merging electrodes, electronic components, adhesive layers, and flexible substrates into a single integrated system, the device achieves enhanced functionality while maintaining a small overall size that preserves adhesion stability on the body surface.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables devices to adhere to the body for extended periods by accommodating movement and environmental conditions, reducing the risk of dislocation and enhancing flexibility, thereby maintaining effective contact and functionality.

Implementation Method 1

An adhesive layer is provided for adhesion to a surface of the mammal. The adhesive layer is coated on a portion of the bottom surface of the wings.

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20260026726A1Device features and design elements for long-term adhesion
Publication Date: 2026.01.29 IRHYTHM TECHNOLOGIES INC
  • US20260026726A1 patent drawing
  • US20260026726A1 patent drawing
  • US20260026726A1 patent drawing

AI summary

An electronic device for long-term adhesion to a mammal includes a housing with an electronic component. The electronic device may include a first wing and a second wing, each being integrally formed with the housing. An electrode is positioned on a bottom surface of each of the wings, the electrodes electrically connected to the electronic component. An adhesive layer is provided for adhesion to a surface of the mammal. The adhesive layer may cover a portion of the bottom surfaces of the wings but generally does not cover the electrode or a bottom surface of the housing. A method of applying an electronic device to a mammal includes removing first and second adhesive covers from first and second wings of the electronic device to expose an electrode and an adhesive coated on a bottom surface of each wing.