Artificial Weathering Chamber With Surface-Specific Temperature Control

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Solution Overview

Problem

Existing artificial weathering systems for multi-dimensional objects, such as vehicles, fail to accurately replicate the differentiated temperatures and exposure effects on individual surfaces due to variations in sun radiation, ambient temperature, wind, and object geometry, leading to inaccurate simulation of outdoor exposure conditions.

Innovation Solution

An artificial weathering system that employs individual surface temperature control, using a controller to manage airflow and radiation levels independently on each surface, based on actual outdoor data to simulate the varied exposure effects experienced by differently angled and material-composed surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If one or more techniques are used to artificially simulate changing radiation and environmental conditions, then the artificial weathering can be conducted in a reduced timeframe, but the results and effects fail to correlate accurately across various individual surfaces of the multi-dimensional object

Engineering Contradiction:
Improveweathering simulation speedVSAvoidsurface-to-surface correlation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent divides the multi-dimensional object into multiple individually addressable surfaces, with each surface receiving customized radiation and environmental conditions based on its specific orientation, material composition, and expected real-world exposure. This segmentation allows accurate simulation of differentiated surface temperatures and weathering effects while maintaining accelerated testing timelines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention implements local quality by applying different radiation levels, temperatures, and environmental parameters to different surfaces of the object based on their specific characteristics. Each surface is treated with localized conditions that match its real-world exposure profile, ensuring accurate correlation of weathering results across diverse surface types.

Inventive Principle:
Principle #3Local quality

2Loss of time

If controlled environment techniques are employed to simulate outdoor exposure, then the weathering process can be accelerated, but the differentiated temperatures at various exterior surfaces cannot be accurately replicated

Engineering Contradiction:
Improveweathering test durationVSAvoidsurface temperature differentiation
Core Design Contradiction:
Loss of timeVSTemperature

Solution Approach 1:

The system dynamically adjusts radiation levels and environmental parameters for each surface in real-time based on feedback from temperature sensors and surface condition monitoring. This dynamic control enables accurate replication of differentiated surface temperatures that occur in real-world exposure while maintaining accelerated testing speeds through optimized parameter cycling.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention incorporates feedback mechanisms that continuously monitor surface temperatures, radiation levels, and environmental conditions, then adjust parameters accordingly to maintain accurate differentiation across surfaces. This closed-loop control ensures that each surface experiences the correct temperature profile for its specific orientation and material properties.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of artificial weathering by closely correlating the results to actual outdoor exposure conditions, allowing for simultaneous multi-surface weathering with precise temperature control, thereby improving the simulation of real-world weathering effects on multi-dimensional objects.

Implementation Method 1

a radiation generator configured to apply a constant radiation level to one or more surfaces of an object

Methodology Applied
Scientific EffectRadiation: Radiation

Implementation Method 2

one or more airflow generators configured to generate airflow towards the one or more surfaces

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20240142928A1Artificial weathering of a multi-dimensional object
Publication Date: 2024.05.02 VOLVO CAR CORP
  • US20240142928A1 patent drawing
  • US20240142928A1 patent drawing
  • US20240142928A1 patent drawing

AI summary

One or more systems, devices, apparatus, computer-implemented methods, and/or system-implemented methods are provided that can facilitate artificial weathering of an object. In one example, an artificial weathering system can comprise a radiation generator configured to apply a constant radiation level to one or more surfaces of an object, and a controller configured to individually control a surface temperature at the one or more surfaces during the irradiation. The controller can be configured to maintain an ambient temperature range, that would be observed in a non-artificial environment, of a chamber containing the object during the irradiation. In another example, an artificial weathering system can comprise a controller configured to control an effect of radiation received at one or more surfaces of an object by controlling airflow directed towards the one or more surfaces, where the airflow is controlled based upon a surface temperature at the one or more surfaces.