Web-Mounted Airbag Deploying Along Shoulder Belt

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Solution Overview

Problem

Current airbag systems in vehicles, particularly in aircraft, face challenges in providing effective protection for occupants in various seating arrangements and impact directions, as they are not universally adaptable and may not meet safety regulations such as the FAA's criteria for head injury prevention and strap tension loads.

Innovation Solution

The development of a compact, web-mounted airbag system that deploys along the shoulder belt during a crash, allowing the seat belt to pass through it, providing protection by inflating radially and extending downwardly across the occupant's chest, thus mitigating head excursion and Head Injury Criterion (HIC), while maintaining a small packaging size for easy stowage and reduced risk of damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If airbags are deployed from specific locations in automobiles (e.g., steering column), then protection is provided for driver and passengers, but the system is not effective for other types of vehicles, different impact directions, or different seating arrangements

Engineering Contradiction:
Improveadaptability to different vehicles and seating arrangementsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The airbag system is designed to be universally applicable across different vehicle types (aircraft, automobiles, land vehicles) and seating arrangements (forward-facing, aft-facing, side-facing seats). The airbag can deploy from various locations including seat belts, panels, and overhead structures, providing multi-functional protection against different impact directions while maintaining a relatively simple system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If airbags are made larger to provide better protection, then head and torso coverage is improved, but packaging size increases and risk of damage from vehicle components increases

Engineering Contradiction:
Improveprotection effectivenessVSAvoidrisk of airbag damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The airbag is designed with a compact, nested packaging structure that allows it to be stored in a small space within the vehicle interior. The airbag can be positioned within recesses, compartments, or integrated into seat belt assemblies, reducing its exposed surface area and minimizing the risk of damage from vehicle components while maintaining full deployment capability for effective head and torso coverage.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Speed

If airbags deploy rapidly to protect occupants during collision, then protection response time is improved, but control and positioning precision becomes more difficult

Engineering Contradiction:
Improvedeployment speedVSAvoiddeployment positioning accuracy
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The system incorporates guide structures, channels, and positioning mechanisms that act as intermediaries between the airbag and the occupant. These intermediaries ensure that the airbag deploys along a predetermined path and reaches the correct position rapidly, maintaining both high deployment speed and accurate positioning. The guide structures prevent erratic movement and ensure consistent placement for optimal protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If seat belt tension loads are reduced to meet safety regulations, then occupant comfort is improved, but protection effectiveness during severe impacts may be compromised

Engineering Contradiction:
Improveoccupant comfortVSAvoidprotection effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The airbag system provides beforehand cushioning that works in conjunction with the seat belt. The airbag is positioned to cushion the head and torso before impact occurs, reducing the reliance on high seat belt tension loads. This complementary protection mechanism allows the seat belt to maintain lower, more comfortable tension levels while the airbag provides additional protection during severe impacts, meeting both comfort and effectiveness requirements.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces head and chest injury risks during accidents by deploying along the shoulder belt, meeting safety regulations and facilitating easy installation and stowage, while minimizing the risk of airbag damage from vehicle components.

Implementation Method 1

allowing the seat belt to pass through it, providing protection by inflating radially and extending downwardly across the occupant's chest

Methodology Applied
Scientific EffectRadial inflation:

Data Source

PatentUS9944245B2Extending pass-through airbag occupant restraint systems, and associated systems and methods
Publication Date: 2018.04.17 AMSAFE INC
  • US9944245B2 patent drawing
  • US9944245B2 patent drawing
  • US9944245B2 patent drawing

AI summary

Vehicle occupant restraint systems that include a compact, web-mounted airbag that can be deployed during a crash event are described herein. In some embodiments, the web (e.g., a shoulder belt) passes through the stowed airbag during normal use and, when the airbag inflates and deploys, the airbag extends along the length of the web (for example, along the entire length, or at least most of the length, of the web) to protect the occupant. In some embodiments, the restraint systems include shoulder belts having first and second overlapping web portions, and when the airbag inflates and deploys, the airbag extends along the length of the first web portion between the first web portion and the second web portion.