Webbing Payout Measurement Using Optical Imaging

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Solution Overview

Problem

Current occupant detection and classification systems face inefficiencies and high costs in measuring seatbelt webbing payout length, which is crucial for accurate occupant classification and adjusting safety devices.

Innovation Solution

The system employs an image sensor to capture images of the occupant and seatbelt webbing, using infrared markings to determine the payout length, allowing for precise classification and adjustment of safety devices, such as airbag deployment characteristics and seatbelt position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If indirect measurement methods (spindle diameter, webbing thickness, film spool effect) are used to determine seatbelt payout length, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvemeasurement system complexityVSAvoidseatbelt payout length measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces indirect mechanical measurement methods with direct optical imaging technology. The imaging device captures images of the seatbelt webbing and uses image processing to directly measure payout length, eliminating the need for complex mechanical inference systems while improving measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a visual copy (image) of the seatbelt webbing and its markings. By capturing and analyzing the image of the webbing with its length indicators, the system directly measures the actual payout length without relying on indirect mechanical parameters, thereby improving measurement precision.

Inventive Principle:
Principle #26Copying

2Ease of manufacture

If present indirect measurement mechanisms are implemented, then ease of manufacture is improved, but measurement precision and reliability worsen

Engineering Contradiction:
Improvemeasurement system implementation easeVSAvoidoccupant classification reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent substitutes mechanical measurement mechanisms with an optical imaging system. The imaging device and image processing approach are more reliable for directly capturing webbing payout length, improving occupant classification reliability while maintaining ease of manufacture through standardized imaging technology.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an imaging device as an intermediary between the seatbelt webbing and the measurement system. This intermediary captures visual information of the webbing and its markings, providing reliable measurement data for occupant classification without requiring complex mechanical measurement mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If direct measurement of webbing payout length is implemented, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvewebbing payout length measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses optical imaging technology to directly measure webbing payout length, replacing complex mechanical measurement systems. The imaging device captures images and software processes them to determine precise payout length, achieving high measurement precision with simpler electronic and software components rather than complex mechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a cost-effective and accurate means of determining seatbelt webbing payout length, enabling improved occupant classification and adjustment of safety devices to better accommodate vehicle occupants, enhancing safety and efficiency.

Implementation Method 1

The webbing may have markings indicating a payout length. The image sensor may then read the markings to determine an absolute payout length.

Methodology Applied
Scientific EffectInfrared detection: Infrared Radiation

Data Source

PatentUS9821761B2System and method for webbing payout
Publication Date: 2017.11.21 FORD GLOBAL TECH LLC
  • US9821761B2 patent drawing
  • US9821761B2 patent drawing
  • US9821761B2 patent drawing

AI summary

An image is received from an image sensor including an occupant's head and a webbing. A center line of the occupant is determined. A webbing payout length is determined based on the center line. A safety device is adjusted based at least in part on the webbing payout length.