Wedge Allograft Guide Blocks for Bone Defect Restoration

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Solution Overview

Problem

Conventional osteochondral transplantation techniques face challenges in effectively treating bone defects due to the use of circular or oval shaped implants, which are not well-suited for many damaged bone sites, leading to inadequate healing and increased risk of complications such as arthritis and joint dysfunction.

Innovation Solution

The development of surgical instrumentation, including recipient and allograft guide blocks, that allow for the preparation and implantation of wedge or rectangular shaped allografts, tailored to match specific bone defects, facilitating proper healing and reducing surgical complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional circular or oval shaped implants are used for bone transplantation, then the surgical procedure is simpler, but the fit to the bone defect is inadequate leading to poor healing outcomes

Engineering Contradiction:
Improvefit to bone defectVSAvoidsurgical instrumentation
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The surgical instrument is divided into multiple components: a guide block with guide holes, a cutting tool with multiple cutting edges, and a bone plug removal tool. Each component performs a specific function in the sequence of preparing the bone defect site, enabling precise wedge-shaped implant fitting while maintaining reasonable surgical complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cutting tool is designed with multiple cutting edges arranged at different angles and positions, allowing different portions of the bone defect to be addressed with appropriate cutting angles. The guide block provides multiple guide holes positioned at specific locations to accommodate different cutting approaches, ensuring local precision matches the varying geometry of the bone defect

Inventive Principle:
Principle #3Local quality

2Reliability

If non-circular wedge or rectangular shaped allografts are prepared to match specific bone defects, then healing outcomes improve, but the surgical procedure becomes more complex

Engineering Contradiction:
Improvehealing outcomeVSAvoidsurgical instrumentation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guide block is pre-positioned on the bone surface before cutting begins, with guide holes预先 arranged to direct the cutting tool along the exact paths needed to create the wedge-shaped defect. This preliminary positioning ensures that the bone defect is prepared with the correct geometry to receive the allograft, improving healing outcomes while the pre-planned guide structure prevents procedural complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cutting tool is designed with multiple cutting edges that can be used sequentially or in combination to create various wedge shapes and angles. The same basic instrument structure serves multiple functions by simply changing which cutting edge is active or adjusting the insertion angle through the guide holes, reducing the need for multiple specialized tools while achieving reliable healing outcomes

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If circular bone plugs are removed and implanted, then the surgical technique is easier to perform, but the restoration of bone surface is inadequate for many defect geometries

Engineering Contradiction:
Improvesurgical techniqueVSAvoidbone surface restoration
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The guide block is designed with asymmetric guide hole positions and angles that correspond to the asymmetric geometry of wedge-shaped bone defects. The cutting tool creates asymmetric wedge shapes rather than symmetric circles, allowing the implant to match the specific geometry of the defect. This asymmetric design maintains ease of operation through the guided structure while achieving precise bone surface restoration

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The cutting tool is designed with curved cutting edges that follow the natural curvature of the bone surface, allowing wedge-shaped implants to be created that match the contoured geometry of articular surfaces. The curved cutting paths, guided by the guide block, enable precise restoration of spherical or curved bone surfaces while maintaining a systematic surgical approach

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS11147567B2Methods and devices for restoration of a bone surface
Publication Date: 2021.10.19 JOINT RESTORATION FOUND INC D B A JRF ORTHO
  • US11147567B2 patent drawing
  • US11147567B2 patent drawing
  • US11147567B2 patent drawing

AI summary

Instrumentation sets and methods for preparing and implanting an osteochondral allograft to a bone lesion. Instrumentation sets include a pair of guide blocks, a recipient guide block and an allograft guide block, for preparing a cavity at the bone lesion matched by a similarly sized and shaped allograft. Guide blocks provide simple and direct techniques for preparing a matching cavity, formed at the bone lesion, to a bone implant, to be secured within the cavity. Methods include use of the instrumentation to restore bone surfaces for any number of sites using any allograft source. In some cases, the bone lesion is in a humeral head and the allograft source is a talus.