Wedge-Based Optical Adjusting Module for Projection Illumination

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Solution Overview

Problem

Conventional illumination systems in projection devices require multiple elements to adjust the position of optical elements, leading to complexity and inefficiency in light usage optimization.

Innovation Solution

An adjusting module comprising an optical element, a first frame with a wedge structure, a second frame, elastic members, and adjusters that allow for precise horizontal displacement and rotational adjustment of the optical element by leveraging a wedge structure and screw mechanisms, reducing the number of components needed while maintaining adjustment effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple elements are used to adjust the position of the optical element, then the adjustment effectiveness is maintained, but the device complexity increases

Engineering Contradiction:
Improveadjustment effectivenessVSAvoidnumber of elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple adjustment functions (horizontal position adjustment and rotational angle adjustment) into a single integrated adjusting device. The adjusting device includes a movable platform for horizontal displacement and a rotating platform for angular adjustment, both controlled by the same adjusting mechanism, thereby reducing the number of separate elements while maintaining comprehensive adjustment effectiveness

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adjusting device is designed to perform multiple functions simultaneously: it can adjust the horizontal position of the optical element through the movable platform, and it can adjust the rotational angle through the rotating platform. This multi-functional design allows a single device to replace what would traditionally require multiple separate adjustment elements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple elements are used to adjust the position of the optical element, then the adjustment precision is maintained, but the light usage efficiency decreases

Engineering Contradiction:
Improveadjustment precisionVSAvoidlight usage efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates redundant adjustment elements from the traditional multi-element system. By using a streamlined adjusting device with a movable platform and rotating platform, it achieves the necessary adjustment precision without the overhead of multiple separate components, thereby improving light usage efficiency by reducing optical path losses and reflections from unnecessary elements

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the adjustment mechanism while maintaining the ability to optimize light usage by allowing for precise horizontal displacement and rotational adjustments of the optical element, enhancing the optical performance and reducing the complexity of the illumination system.

Implementation Method 1

multiple elastic members (140), which are connected between the first frame (120) and the second frame (130)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The first frame (120) includes a first wedge structure (122)... The first adjuster (150) is configured to move the first frame (120) in a second direction (-Z direction) opposite to the second frame (130)

Methodology Applied
Scientific EffectWedge mechanism: Wedge

Data Source

PatentUS20240305753A1Adjusting module and projection device
Publication Date: 2024.09.12 CORETRONIC CORPORATION
  • US20240305753A1 patent drawing
  • US20240305753A1 patent drawing
  • US20240305753A1 patent drawing

AI summary

An adjusting module, including an optical element, a first frame, a second frame, multiple elastic members, and a first adjuster. The optical element is disposed in the first frame. The first frame is disposed in the second frame. The second frame surrounds at least a portion of the first frame. The first frame includes a first wedge structure. The elastic members are connected between the first frame and the second frame. The first adjuster is disposed on the second frame and abuts against the first wedge structure of the first frame. The first adjuster is configured to move in a first direction. The first adjuster is configured to move the first frame in a second direction opposite to the second frame. The first direction is perpendicular to the second direction.