Wedge Pocketed Design for Earth-Working Tool Retention

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Solution Overview

Problem

Existing tool retention systems for earth-working machines face limitations in travel length and assembly clearances, leading to suboptimal engagement and disengagement of ground engaging tools, with issues such as premature connection due to gravity and difficulty in wedge removal.

Innovation Solution

A tool retention system featuring a wedge with an elongated pocket and ramps at its ends, allowing for greater wedge insertion before engagement and facilitating easy disengagement by utilizing a slider that can move into the pocket and out of meshed engagement with the clamp, reducing the need for excessive rotation during tightening and loosening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the wedge is inserted deeper to provide enhanced connection, then the connection strength is improved, but the rod must first rotate to take up clearance, consuming tightening travel and leaving little rotation remaining for actual tightening

Engineering Contradiction:
Improveconnection strengthVSAvoidrod rotation travel
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The pocket is formed at the distal end of the wedge channel to preliminarily receive the slider block before engagement with the clamp. This preliminary positioning allows the wedge to be inserted deeper without requiring the rod to first take up clearance, as the pocket provides the necessary clearance space in advance. The slider block can drop into the pocket under gravity or controlled motion, establishing the deep insertion position before the engagement phase begins, thus preserving rod rotation travel for actual tightening.

Inventive Principle:
Principle #10Preliminary action

2Strength

If the wedge is inserted deeper to provide enhanced connection, then the connection strength is improved, but the assembly clearance is increased

Engineering Contradiction:
Improveconnection strengthVSAvoidassembly clearance
Core Design Contradiction:
StrengthVSVolume of stationary object

Solution Approach 1:

The pocket is formed as a three-dimensional feature at the distal end of the wedge channel, creating an additional dimensional space for the slider block. This volumetric feature allows the slider block to be positioned deeper along the wedge channel while the pocket itself provides the necessary clearance volume. The pocket's geometry (width, depth, and longitudinal extent) is specifically designed to accommodate the slider block's dimensions, enabling deep insertion without proportionally increasing overall assembly clearance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the slider block is allowed to engage the clamp during assembly, then the connection is established, but gravity may cause premature engagement or inhibit disengagement

Engineering Contradiction:
Improveassembly speedVSAvoidengagement control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The pocket is designed to counteract gravity's premature engagement effect by providing a receiving space that interrupts the direct gravitational path to the clamp. As the slider block moves down the wedge channel, the pocket captures it before it can engage the clamp under gravity's influence. The pocket's geometry and positioning create a controlled transition zone where the slider block can be received and then deliberately engaged with the clamp through controlled motion, preventing uncontrolled premature engagement while maintaining efficient assembly.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a more secure and efficient connection of ground engaging tools to earth-working machines, allowing for greater wedge insertion and easier assembly and disassembly, reducing the likelihood of premature engagement and improving the overall operational reliability.

Implementation Method 1

A threaded block is mounted to the rod, and the rod is rotatable to move the block along the rod. The block includes teeth that engage the clamp upon insertion of the wedge into the body, such that as the rod is rotated and the block moves along the rod, the wedge is forced further into the body. As the wedge is forced further into the body, the clamp is urged tighter against the body and the implement.

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 2

A threaded block is mounted to the rod, and the rod is rotatable to move the block along the rod.

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentEP3400340B1Tool retention system having pocketed wedge
Publication Date: 2021.07.14 CATERPILLAR INC
  • EP3400340B1 patent drawingFigure 1
  • EP3400340B1 patent drawingFigure 2
  • EP3400340B1 patent drawingFigure 3

AI summary

A wedge (28) is provided for connecting a tool (14) to an implement (12). The wedge may have a body (83) with a tip end (87) and an opposing base end (85) that is wider than the tip end. The wedge may also have a channel (72) formed in the body and extending from the base end to the tip end, and an elongated pocket (84) formed in the body at the tip end that is open to the channel. The wedge may further have a ramp (90) located in the body and extending between the channel and an end of the elongated pocket. The ramp may be inclined relative to an axis (86) of the channel.