Wedge Prism Beam Steering for Compact Optical Alignment Control

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Solution Overview

Problem

Existing optical communication devices face challenges in controlling the traveling direction of signal light with high accuracy while requiring significant space for mirrors and mechanisms, hindering size reduction.

Innovation Solution

An adjustment device incorporating a wedge prism rotatably disposed on the optical path, an actuator to rotate the prism, a detection unit to measure positional differences, and a control unit to adjust the actuator for precise alignment, enabling high-speed and accurate control of signal light direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a mirror and driving mechanism are used to adjust the traveling direction of signal light, then high-speed and high-accuracy control is achieved, but device size increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent replaces the conventional mechanical mirror system with a wedge prism that utilizes optical refraction. The wedge prism rotates on its optical axis to change the traveling direction of signal light, eliminating the need for complex mirror mounting structures and driving mechanisms, thereby achieving compact device size while maintaining high-speed and high-accuracy control capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the optical parameter by using a wedge prism with a specific refractive index and wedge angle. By rotating the wedge prism around its optical axis, the refraction angle changes dynamically, allowing precise control of signal light direction without mechanical mirror adjustments, thus resolving the contradiction between control accuracy and device size

Inventive Principle:
Principle #35Parameter changes

2Speed

If optical design for adjusting traveling direction is implemented, then high-speed control is achieved, but space requirements increase

Engineering Contradiction:
Improvecontrol speedVSAvoidspace requirement
Core Design Contradiction:
SpeedVSArea of stationary object

Solution Approach 1:

The patent merges the functions of the wedge prism and the driving mechanism into a compact integrated structure. The wedge prism is directly mounted on a rotation mechanism that shares space with the detection unit, eliminating the need for separate mirror mounting spaces and reducing the overall device footprint while maintaining high-speed control capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes rotational movement around the optical axis (adding a rotational dimension) instead of linear translation or angular adjustment in traditional planes. This dimensional change allows the wedge prism to control signal light direction in multiple directions through rotation, reducing the space required compared to conventional mirror systems that need separate adjustment mechanisms for different axes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for high-speed and accurate control of signal light direction with reduced size, enhancing optical communication efficiency by minimizing blur and correcting deviations due to vibrations or atmospheric fluctuations.

Implementation Method 1

a wedge prism rotatably disposed on an optical path of signal light

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12585051B2Adjustment device and optical communication device
Publication Date: 2026.03.24 TAMRON CO LTD
  • US12585051B2 patent drawing
  • US12585051B2 patent drawing
  • US12585051B2 patent drawing

AI summary

An optical communication device includes an adjustment device and a light receiving unit. The adjustment device includes a wedge prism, an actuator, a detection unit, and a control unit, and the control unit controls the actuator to reduce a difference between a result of detection by the detection unit and a reference.