Wedge-Shaped Portable Computing Device Housing Design

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Solution Overview

Problem

Portable computing devices face challenges in achieving a balance between being lightweight, durable, and aesthetically pleasing, with traditional metal enclosures often compromising on one or more of these aspects due to conflicting design goals such as rigidity, weight, and aesthetics.

Innovation Solution

A wedge-shaped portable computing device design featuring a lightweight and durable outer housing with a hollow clutch assembly and integrally formed fastening components, incorporating a high-speed memory card and card connector with short signal paths and a split ground plane, along with a touchpad made from glass for reduced thickness and improved ergonomics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional metal enclosures are used to provide structural rigidity, then strength is improved, but weight increases

Engineering Contradiction:
Improvestructural rigidityVSAvoidenclosure weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent employs composite materials in the enclosure design, combining different materials with complementary properties. The top case uses a composite structure that provides high strength-to-weight ratio, while the bottom case incorporates materials that balance durability and lightness. This composite approach resolves the contradiction by achieving structural rigidity without the excessive weight of traditional solid metal enclosures.

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If enclosure thickness is reduced to decrease weight, then weight is improved, but strength deteriorates

Engineering Contradiction:
Improveenclosure weightVSAvoidenclosure strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The enclosure is segmented into multiple functional layers and components. The top case is divided into distinct sections with different thicknesses and material compositions optimized for specific regions. This segmentation allows thinner overall construction while maintaining strength where needed through strategic reinforcement rather than uniform thickness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Composite materials with high strength-to-weight ratios are used to enable reduced thickness. The multi-layer composite structure provides adequate structural strength even at reduced thickness, resolving the contradiction between weight reduction and strength maintenance.

Inventive Principle:
Principle #40Composite materials

3Speed

If high-speed memory card connector with short signal paths is implemented, then speed is improved, but device complexity increases

Engineering Contradiction:
Improvememory card speedVSAvoidconnector complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The memory card connector implements short signal paths by transitioning to a different dimensional approach - using direct vertical contacts and optimized signal routing in the Z-dimension rather than long horizontal traces. This dimensional change achieves high-speed performance without proportionally increasing planar complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The connector design replaces complex mechanical signal routing with optimized electrical contact geometry. The short signal paths are achieved through direct electrical contacts and minimized trace lengths, substituting mechanical complexity with streamlined electrical design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10317955B2Portable computing device
Publication Date: 2019.06.11 APPLE INC
  • US10317955B2 patent drawing
  • US10317955B2 patent drawing
  • US10317955B2 patent drawing

AI summary

A portable computing device includes at least a base portion of a lightweight material that includes at least a wedge shaped top case having a trough formed at an interfacing edge thereof. The trough includes a raised portion having a first contact surface and a receiving area, and a bottom case coupled to the top case to form a complete housing for at least a portion of the portable computing device for enclosing at least a plurality of operational components and a plurality of structural components. The portable computing device also includes at least a lid portion pivotally connected to the base portion by a hinge assembly. In the described embodiments, the lid portion has a display in communication with one or more of the plurality of components in the base portion by way of or more electrical conductors that electrically connect the base portion to the lid portion.