Autonomous Weeding Robot Using Capacitance Sensing to Avoid Crops

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Solution Overview

Problem

Current methods for mechanical weed control in gardens are limited by the inability to cost-effectively discriminate between weeds and crops, and vision-based systems have not been commercially successful due to similarities between weeds and crops during growth cycles.

Innovation Solution

A mechanical weeding robot equipped with capacitance sensors at different elevations to differentiate between weeds and crops, using a motorized cutting subsystem and a controller to maneuver around the garden, energize the cutting mechanism for weeds while avoiding crops and obstacles, and de-energize when necessary to conserve battery power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If vision-based methods are used to discriminate between weeds and crops, then discrimination capability is improved, but cost and complexity increase significantly

Engineering Contradiction:
Improveweed-crop discrimination capabilityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex vision-based mechanical/optical systems with simple capacitance sensors that measure electrical properties. The capacitance sensor detects changes in electrical capacitance caused by the presence of weeds versus crops, providing discrimination capability without requiring complex imaging systems, processors, or power-intensive vision algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs extremely low-cost capacitance sensors instead of expensive vision systems. These simple sensors provide sufficient discrimination capability at a fraction of the cost of commercial vision-based systems, making the solution economically viable for widespread agricultural use.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of manufacture

If purely mechanical weed control methods are used, then cost is reduced, but discrimination between weeds and crops becomes impossible

Engineering Contradiction:
Improvecost-effectivenessVSAvoidweed-crop discrimination capability
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent combines simple mechanical movement with electrical sensing. The robot uses basic mechanical navigation and a motorized cutting subsystem, but enhances it with capacitance sensing to provide discrimination capability. This hybrid approach maintains cost-effectiveness while adding the necessary intelligence to distinguish weeds from crops.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The capacitance sensor acts as an intermediary between the mechanical system and the decision-making process. It provides electrical measurement data that enables the controller to determine whether to activate the cutting mechanism, bridging the gap between simple mechanics and intelligent discrimination without requiring complex vision systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the motorized cutting subsystem operates continuously, then weed eradication effectiveness is improved, but battery power is depleted rapidly

Engineering Contradiction:
Improveweed eradication effectivenessVSAvoidbattery power consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic operation of the cutting subsystem based on sensor detection. The controller activates the cutting mechanism only when capacitance sensors detect a weed, and de-activates it when crops or obstacles are detected. This on-demand periodic operation maintains high weed eradication effectiveness while dramatically reducing battery power consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses feedback from capacitance sensors to control cutting subsystem operation. The sensor continuously monitors the environment and provides real-time feedback to the controller, which adjusts cutting activation accordingly. This closed-loop feedback system ensures the cutter operates only when needed, optimizing both productivity and energy efficiency.

Inventive Principle:
Principle #23Feedback

4Productivity

If the robot operates at high speed, then productivity is improved, but discrimination accuracy and avoidance capability deteriorate

Engineering Contradiction:
Improvegarden coverage speedVSAvoidweed-crop discrimination accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent uses periodic sensing and decision-making cycles that are independent of travel speed. The capacitance sensors continuously monitor the environment, and the controller makes discrete decisions at appropriate intervals to activate or deactivate the cutting mechanism. This periodic control approach maintains discrimination accuracy regardless of the robot's travel speed, allowing high-speed operation without sacrificing precision.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The robot effectively eradicates weeds while avoiding crops and obstacles, operating autonomously and indefinitely with minimal user intervention, maintaining a weed-free garden through daily solar charging and random or deterministic navigation patterns.

Implementation Method 1

A weed sensor subsystem on the chassis is at a first elevation from the ground. A crop/obstacle sensor subsystem on the chassis is at a second, higher elevation from the ground.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

uses highly reliable but extremely low-cost sensors arranged in a particular way

Methodology Applied
Scientific EffectDielectric properties: Dielectric

Data Source

PatentUS11490563B2Weeding robot and method
Publication Date: 2022.11.08 HARVEST AUTOMATION MERGER SUB LLC
  • US11490563B2 patent drawing
  • US11490563B2 patent drawing
  • US11490563B2 patent drawing

AI summary

An autonomous garden weeding robot includes a chassis, a motorized cutting subsystem, and a drive subsystem for maneuvering the chassis. A weed sensor subsystem is located on the chassis at a first elevation from the ground and a crop/obstacle sensor subsystem is located on the chassis at a second, higher elevation from the ground. The drive subsystem is controlled to maneuver the chassis about a garden. Upon detection of a weed, the motorized cutting subsystem is energized to cut the weed. The motorized cutting subsystem is de-energized after the chassis has moved a predetermined distance and/or after a predetermined period of time. Upon detection of a crop or obstacle, the drive subsystem is controlled to maneuver the chassis away from the obstacle.