Weighted Rotor Linkage for Higher Torque Conversion

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Solution Overview

Problem

Existing torque conversion mechanisms fail to achieve output torque greater than input torque efficiently.

Innovation Solution

A torque conversion device comprising a first and second rotor with a link portion and weight, where the link portion is interposed between the rotors, and the weight is attached to the link portion, allowing for centrifugal force and moment of inertia to enhance torque output by rotating the rotors and moving the weight in a circular trajectory.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If conventional torque conversion mechanisms are used, then torque output can be increased, but the complexity of the device increases and efficiency is insufficient

Engineering Contradiction:
Improvetorque outputVSAvoidmechanism complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The device is divided into two independent rotors (first rotor and second rotor) that can rotate independently, connected by simple link portions. This segmentation allows each rotor to function independently while maintaining a relatively simple overall structure, avoiding the need for complex multi-stage transmission mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical dimension by positioning the rotating shafts of the first and second rotors at different heights (first shaft at higher position, second shaft at lower position). This spatial arrangement in three dimensions allows for torque multiplication without requiring complex horizontal gear trains or multi-stage mechanisms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If simple mechanisms are used for torque conversion, then device complexity is reduced, but output torque cannot exceed input torque

Engineering Contradiction:
Improvemechanism complexityVSAvoidtorque output
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The link portions are designed to be movable rather than fixed, allowing dynamic adjustment of the mechanical connection between rotors. The link portions can rotate and change orientation as the rotors turn, enabling the system to exploit centrifugal forces and dynamic momentum to achieve torque multiplication beyond what static mechanisms can provide.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical parameters of the system by introducing weights attached to the rotors and utilizing the centrifugal force generated by rotating masses. By adjusting parameters such as rotor mass distribution, rotational speed, and link geometry, the system achieves torque multiplication without complex mechanical advantage structures.

Inventive Principle:
Principle #35Parameter changes

3Force

If weights are attached to link portions for centrifugal force generation, then torque output increases, but the device complexity increases

Engineering Contradiction:
Improvetorque outputVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The weights are merged with the rotors themselves rather than being separate components. The first and second rotors incorporate the weighting masses as integral parts, eliminating the need for separate weight attachment mechanisms and reducing overall structural complexity while still generating the necessary centrifugal forces for torque multiplication.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves higher torque output than input torque through the action of centrifugal force and moment of inertia, with further enhancements from oblique rotor positioning and multiple link portions, resulting in a simple and effective configuration.

Implementation Method 1

the torque conversion device is capable of outputting higher torque than the input torque by the action of the centrifugal force and the moment of inertia which are produced by the first and second rotors and the weights

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

the torque conversion device is capable of outputting higher torque than the input torque by the action of the centrifugal force and the moment of inertia which are produced by the first and second rotors and the weights

Methodology Applied
Scientific EffectMoment of inertia: Moment of Inertia

Data Source

PatentUS11415117B2Torque conversion device
Publication Date: 2022.08.16 TAKADA TOMOAKI
  • US11415117B2 patent drawing
  • US11415117B2 patent drawing
  • US11415117B2 patent drawing

AI summary

A torque conversion device has: a second rotor having a second rotating shaft parallel to a first rotating shaft of a first rotor; link portions having first mounting portions attached to the first rotor, and second mounting portions attached to the second rotor, the link portions interposed between first rotor and second rotor; and weights mounted to the link portions and located on either side of the first mounting portions. The distance between first mounting portions and second mounting portions is equal to the distance between first rotating shaft and second rotating shaft, and the distance between first rotating shaft and first mounting portions is equal to the distance between the second rotating shaft and the second mounting portions.